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Grizzly G0771 User Manual

Grizzly G0771
84 pages
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COPYRIGHT © OCTOBER, 2014 BY GRIZZLY INDUSTRIAL, INC. REVISED AUGUST, 2015 (MN)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#WK16774 PRINTED IN CHINA
MODEL G0771
10" HYBRID TABLE SAW
OWNER'S MANUAL
(For models manufactured since 8/15)
V2.08.15
3092372

Table of Contents

Questions and Answers:

Grizzly G0771 Specifications

General IconGeneral
BrandGrizzly
ModelG0771
CategorySaw
LanguageEnglish

Summary

Introduction to the Table Saw

Machine Description

Details the features of the 10" Hybrid Table Saw, including motor, stand, and table.

Contact Information

Provides Grizzly Technical Support contact details and feedback channels for the manual.

Manual Accuracy and Updates

Explains potential discrepancies between manual and machine, directing users to website updates.

Machine Identification

Controls and Components Overview

ON/OFF Switch Operation

Explains the function of the ON/OFF switch and how to disable it.

Blade Height Adjustment

Describes the blade height handwheel and its range of adjustment.

Blade Tilt Adjustment

Details the blade tilt handwheel for adjusting the blade angle from 0° to 45°.

Handwheel Locks

Explains the function of locks to secure blade height and angle adjustments.

Fence Lock Mechanism

Describes how to lock and unlock the fence using the handle.

Glossary of Woodworking Terms

Machine Data Sheet

Table Saw Specifications

Main Table Saw Information

Lists key specifications like blade diameter, arbor size, and cut depth.

Additional Blade Details

Provides specs for the included blade, riving knife, and kerf thickness.

Table Dimensions and Features

Details table height, size with wings, and main table thickness.

Fence System Specifications

Lists fence type, size, rail type, length, width, and height.

Miter Gauge Specifications

Provides details on miter gauge slot type, width, and height.

Construction Materials

Lists materials used for table, wings, cabinet, trunnions, and fence assembly.

Other Related Information

Includes number of dust ports, port size, and compatible mobile base.

Section 1: Safety First

General Safety Instructions

Emphasizes reading the manual and understanding safety symbols before operation.

Machinery Safety Guidelines

Covers operator training, environment, mental alertness, and electrical safety.

Additional Safety for Table Saws

Preventing Kickback

Provides detailed methods to avoid kickback incidents during operation.

Protecting Yourself from Kickback

Offers advice on how to stay safe if kickback occurs.

Section 2: Power Supply Requirements

Availability and Installation

Discusses power circuit availability and the need for qualified personnel for installation.

Circuit Information and Requirements

Details circuit needs for 120V and 240V operation, including amperage and grounding.

Grounding Requirements

Explains the importance of proper grounding to prevent electric shock.

Extension Cord Usage

Recommends against extension cords and provides guidelines if one is necessary.

Converting Voltage to 240V

Provides instructions for rewiring the motor and changing the plug for 240V operation.

Section 3: Setup and Assembly

Unpacking the Machine

Instructions for safely unpacking the saw and inspecting for shipping damage.

Needed Items for Setup

Lists tools and materials required but not included for machine setup.

Inventory Check

Lists all included parts to verify against the contents list before setup.

Cleaning Rust Preventative

Steps to remove rust preventative coating from unpainted surfaces.

Site Considerations

Guidelines for weight load, space allocation, physical environment, and lighting.

Table Saw Assembly

Step-by-step instructions for assembling the table saw, including wings and fence rails.

Recommended Adjustments

Lists factory-set adjustments to verify for safe and accurate cutting.

Section 4: Table Saw Operations

Operation Overview

Provides a basic understanding of table saw usage for novice operators.

Workpiece Inspection

Crucial checks for material type, foreign objects, knots, and warping before cutting.

Non-Through vs. Through Cuts

Explains the difference between cut types and associated safety precautions.

Blade Selection Guide

Saw Blade Requirements

Specifies required blade thickness and kerf for the machine.

Through Cut Procedures

Details through cuts and the mandatory use of the blade guard assembly.

Blade Installation Process

Step-by-step guide for safely installing a new saw blade.

Blade Guard Assembly

Describes the components and safety functions of the blade guard.

Spreader and Riving Knife

Explains the function and installation of the spreader/riving knife.

Anti-Kickback Pawls

Details how anti-kickback pawls work and how to disable them.

Blade Guard Usage Guidelines

Specifies when to use the blade guard and when it can be removed.

Riving Knife Functionality

Explains the riving knife's role in preventing kickback and its proper usage.

Ripping Operations

How to Make a Rip Cut

Step-by-step guide for performing rip cuts, including safety precautions.

Crosscutting Operations

How to Make a Crosscut

Instructions for performing crosscuts using the miter gauge.

Miter Cut Procedures

How to Perform a Miter Cut

Guide to making angled crosscuts using the miter gauge.

Blade Tilt and Bevel Cutting

Dado Cutting Techniques

Installing a Dado Blade

Steps for installing a dado blade system and safety warnings.

Dadoes with a Standard Blade

Instructions for cutting dadoes using a standard saw blade.

Rabbet Cutting Methods

Rabbets with a Dado Blade

Guide to cutting rabbets using a dado blade and sacrificial fence.

Rabbets with a Standard Blade

Instructions for cutting rabbets using a standard saw blade.

Resawing Operations

Making a Resaw Barrier

Instructions for building a resaw barrier for enhanced safety.

Making an Auxiliary Fence

Steps to construct and attach an auxiliary fence for resawing.

Performing Resawing

Detailed steps for resawing with the table saw and safety precautions.

Section 5: Shop-Made Safety Accessories

Featherboards Explained

Benefits of featherboards for kickback protection and workpiece control.

Making a Featherboard

Instructions for creating clamp-mounted and miter slot featherboards.

Mounting Featherboards

Guides for securing featherboards using clamps or miter slot.

Push Stick Usage

Using a Push Stick Safely

How to use push sticks to keep hands away from the blade.

Making Your Own Push Stick

Template and instructions for building a shop-made push stick.

Push Block Usage

Using a Push Block Effectively

How push blocks improve safety and control during cuts.

Making Your Own Push Block

Template and instructions for constructing a shop-made push block.

Narrow-Rip Auxiliary Fence & Push Block

Making a Narrow-Rip Push Block

Instructions for building a specialty jig for narrow rip cuts.

Using Auxiliary Fence & Push Block

Guide to using the auxiliary fence and push block system for narrow rips.

Outfeed and Support Tables

Crosscut Sled Benefits

Explains how a crosscut sled improves safety and accuracy during crosscutting.

Section 6: Recommended Accessories

Forrest Dado Blades

Forrest Woodworker II Saw Blades

Section 7: Maintenance Schedule

Daily and Weekly Checks

Routine checks for loose bolts, blade condition, wires, and table cleaning.

Monthly Maintenance Tasks

Includes cleaning dust buildup and checking belt tension.

Lubrication Guide

Details on lubricating trunnion slides, worm gears, and leadscrews.

Section 8: Service and Troubleshooting

Troubleshooting Common Issues

Identifies possible causes and solutions for machine problems like no start or stalling.

Blade Tilt Calibration Procedures

Setting the 90° Blade Stop

Adjusting the blade to ensure it stops precisely at 90 degrees.

Setting the 45° Blade Stop

Adjusting the blade to ensure it stops precisely at 45 degrees.

Miter Slot to Blade Parallelism

Adjusting Blade Parallelism to Miter Slot

Steps to align the blade parallel to the miter slot for accurate cuts.

Spreader or Riving Knife Alignment

Checking Spreader/Riving Knife Alignment

Procedure to verify the spreader/riving knife is parallel with the blade.

Adjusting Spreader/Riving Knife Position

How to adjust the mounting position for proper alignment.

Adjusting Bent Spreader/Riving Knife

Instructions for straightening or replacing a bent spreader/riving knife.

Calibrating Fence to Blade Parallelism

Adjusting Fence Parallel to Blade

Steps to ensure the fence is parallel to the saw blade.

Offsetting the Fence

Optional adjustment to offset the rear of the fence for kickback prevention.

Fence Scale Calibration

Table/Dado Insert Adjustment

Miter Gauge Adjustments

Setting 90° Stops

Adjusting the miter gauge to achieve precise 90° stops.

Setting 45° Stops

Adjusting the miter gauge to achieve precise 45° stops.

Belt Tension and Replacement

Tensioning the Drive Belt

Instructions for adjusting belt tension if power is lost.

Replacing the Drive Belt

Procedure for replacing a worn or damaged drive belt.

Section 9: Wiring Information

Wiring Safety Instructions

Critical safety warnings for working with electrical components.

Wiring Diagram Overview

Presents the wiring diagram for 120V and 240V configurations.

Electrical Components Explained

Illustrations and details of key electrical parts like switches and capacitors.

Section 10: Parts List

Main Assembly Parts

Diagram and part numbers for the main components of the table saw.

G0771 Main Parts Identification

Detailed list of part numbers and descriptions for the entire machine.

Cabinet Components

Part list and diagram for the table saw cabinet and related parts.

Fence and Rails Parts

Diagram and part numbers specific to the fence and rail system.

Blade Guard Components

Diagram and part numbers for the blade guard assembly.

Miter Gauge Parts

Diagram and part numbers for the miter gauge assembly.

Labels and Cosmetics

Part numbers for all labels and cosmetic components on the machine.

Grizzly Warranty Card Information

Warranty and Returns Policy

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