Grizzly G0869 - User Manual

Questions and Answers

E
Eric ShafferAug 16, 2025
Why is too much sawdust blown back toward the operator on my Grizzly Saw?
- B
  Barbara DelgadoAug 16, 2025
  Excessive sawdust blowing back towards the operator of your Grizzly Saw can occur due to several reasons: * The blade guard may be removed. Re-install the blade guard to maximize safety and dust control. * There may be too many air leaks in the cabinet, preventing proper dust collection. Seal any leaks in the cabinet or around the blade guard dust port. * The dust collection system might be clogged or lack the required CFM at the machine. Remove any clogs, revise the ducting layout to improve suction, or consider using a different dust collector.
C
courtney96Aug 19, 2025
Why does the board bind or burn when feeding through my Grizzly Saw?
- K
  Kimberly MillerAug 19, 2025
  If the board binds or burns when feeding it through your Grizzly Saw, it could be due to: * A warped, damaged, or dull blade. Consider replacing the blade. * Too many teeth on the blade for the type of cut you're making. Try changing to a blade with fewer teeth. * The riving knife or spreader is not correctly aligned with the blade. Adjust the riving knife or spreader to align it properly with the blade.
C
Carol CarterAug 22, 2025
How to fix a Grizzly Saw rip fence that does not move smoothly?
- A
  Ashley Hernandez MDAug 22, 2025
  If the rip fence on your Grizzly Saw isn't moving smoothly, here are a few things to check: * Ensure the fence lock lever is fully disengaged. * The front or rear rack and pinion might be dirty or sticky. Clean them thoroughly. * The rails themselves could be dirty or sticky. Clean and wax the rails to ensure smooth movement.
C
Carol GardnerAug 25, 2025
What to do if the blade tilt on my Grizzly G0869 Saw does not stop at 45 or 90 degrees?
- D
  David TerrellAug 26, 2025
  If the blade tilt on your Grizzly Saw doesn't stop correctly at 45° or 90°, the issue could be: * The 45°/90° blade tilt stop is out of adjustment. Adjust the 45°/90° stop. * Sawdust has built up in or on the trunnions. Remove the sawdust from the trunnions, and clean and re-lubricate as necessary.
F
fletcherryanAug 28, 2025
What to do if the blade hits the table insert when tilting my Grizzly G0869 to 45 degrees?
- B
  Bradley RileyAug 28, 2025
  If the blade of your Grizzly Saw hits the table insert when tilting to 45°, consider the following: * Sawdust or debris may be stuck in the trunnion slides. Clean out any sawdust or debris from the trunnion slides. * The blade may be incorrectly installed. Make sure the blade is correctly installed.
P
Pamela ThomasAug 31, 2025
Why does the material move away from the fence when ripping on my Grizzly G0869 Saw?
- D
  Dr. David Smith DDSAug 31, 2025
  If the material moves away from the fence when ripping on your Grizzly Saw, it may be due to improper feeding technique. It is recommended to learn and use the proper feeding technique.
S
Stacy MccoySep 3, 2025
Why is the blade not parallel with the miter slot on my Grizzly Saw?
- R
  Rebecca WagnerSep 3, 2025
  If the blade isn't parallel with the miter slot on your Grizzly Saw, it might be because the blade is warped, damaged, or dull. If that's the case, replace the blade.
C
Chris CarrollSep 6, 2025
What to do if the workpiece catches on the table/dado insert of my Grizzly G0869 Saw during cutting?
- M
  Michael RiddleSep 6, 2025
  If the workpiece catches on the table/dado insert or table throat during a cutting operation with your Grizzly Saw, the table/dado insert may be out of adjustment. Adjust the table/dado insert so it is perfectly flush with the table surface.
R
Rodney CarrSep 8, 2025
Why is the blade too close to the insert on my Grizzly Saw?
- B
  browndebraSep 9, 2025
  If the blade is too close to the insert on your Grizzly Saw, it might be because the blade or arbor washers are incorrectly installed on the arbor. Verify that the blade and arbor washers are correctly installed in the required positions.
P
Paul CollinsSep 12, 2025
What to do if the blade will not move up or down on my Grizzly G0869 Saw?
- N
  nowensSep 12, 2025
  If the blade on your Grizzly Saw will not move up or down, the set screw on the pinion gear may be loose or missing. Try to tighten or replace the set screw.

Summary

Controls and Components

Power Controls and Components

Blade Adjustment and Safety Features

Machine Data Sheet (G0869) - Part 1

Machine Data Sheet (G0870) - Part 1

Section 1: Safety

Safety Instructions for Machinery

Provides critical safety instructions for operating machinery safely.

Additional Safety for Table Saws

Hand and Body Positioning Safety

Guidelines for safe hand and body placement during operation.

Blade Guard Safety Guidelines

Instructions on using and maintaining the blade guard for safety.

Riving Knife Safety Guidelines

Importance and correct usage of the riving knife for specific cuts.

Kickback Prevention and Response

Understanding and preventing kickback incidents.

Workpiece Feeding Techniques

Proper techniques for feeding workpieces to avoid kickback.

Push Stick and Push Block Usage

Recommended use of push sticks and blocks for safety.

Fence Adjustment and Locking

Ensuring the fence is properly adjusted and locked.

Cut-Off Piece Handling Safety

Safe removal of cut-off pieces near the blade.

Blade Adjustment Safety Precautions

Safety precautions for adjusting blade height or tilt.

Blade Changing Safety Procedures

Procedure for safely changing saw blades.

Damaged Saw Blades Warning

Warning against using damaged or worn saw blades.

Dado and Rabbet Operation Safety

Specific safety considerations for dado and rabbet cuts.

Material Cutting Safety

Guidelines on suitable materials and materials to avoid cutting.

Preventing Kickback

Protecting Yourself From Kickback

Section 2: Power Supply

Availability and Requirements

Ensuring the correct power supply circuit is available and meets requirements.

120 V Circuit Requirements

Specifies voltage, phase, and circuit size needed for the machine.

Full-Load Current Rating

Explains the machine's current draw and circuit loading.

Section 3: Setup

Needed for Setup

Unpacking Instructions

Assembly - Fence & Table Extension

Installing Fence & Table Extension

Assembly - Blade Guard;Spreader

Installing Blade Guard;Spreader

Procedure for installing the blade guard and anti-kickback pawls.

Assembly - Roller Stand (G0870)

Assembling Roller Stand (G0870)

Assembly - Mounting to Roller Stand

Mounting Table Saw to Roller Stand

Dust Collection

Connecting Dust Collection System

Test Run

Section 4: Operations

Operation Overview

Provides a basic understanding of how to operate the machine.

Workpiece Inspection

Material Suitability and Foreign Objects

Workpiece Condition Checks

Non-Through & Through Cuts

Non-Through Cuts

Through Cuts

Blade Requirements

Blade Size Requirements

Blade Selection

Ripping and Crosscut Blade Features

Blade Installation

Removing and Installing Blade

Step-by-step guide for safely removing and installing saw blades.

Blade Guard Assembly

Guard Functionality

Spreader Functionality

Anti-Kickback Pawls

Removing Pawls

To Remove Pawls

Blade Guard Usage Guidelines

When to Use the Blade Guard

Specifies when the blade guard assembly must be used.

When Not to Use the Blade Guard

Situations where the blade guard may need to be removed.

Riving Knife

Riving Knife Installation

Steps for installing the riving knife into the spreader/riving knife clamp.

When to Use the Riving Knife

Situations requiring the use of the riving knife.

When Not to Use the Riving Knife

Conditions under which the riving knife should not be used.

Ripping Operation

Making a Rip Cut

Detailed instructions for performing a rip cut safely and effectively.

Crosscutting Operation

Making a Crosscut Using a Miter Gauge

Procedure for making crosscuts using the miter gauge.

Miter Cuts

Performing a Miter Cut

Steps for accurately performing angled crosscuts (miters).

Blade Tilt and Bevel Cuts

Dado Cutting

Installing a Dado Blade

Instructions for safely installing a dado blade system.

Cutting Dadoes with a Dado Blade

Cutting Dadoes with a Standard Blade

Rabbet Cutting

Cutting Rabbets with a Dado Blade

Procedure for cutting rabbets using a dado blade and sacrificial fence.

Cutting Rabbets with a Standard Blade

Method for cutting rabbets using a standard saw blade.

Section 5: Shop-Made Safety Accessories

Featherboards: Making and Mounting

Push Sticks

Using a Push Stick Safely

Making a Push Stick

Push Blocks

Using a Push Block Safely

Making a Push Block

Section 7: Maintenance

Maintenance Schedule

Cleaning and Protecting Components

Lubrication Guidelines

Section 8: Service

Troubleshooting Motor and Electrical Issues

Diagnosing and resolving common motor and electrical problems.

Troubleshooting Machine Operation Issues

Blade Tilt Stops

Setting 90° Stop Cam

Setting 45° Stop Cam

Spreader or Riving Knife Alignment

Checking Alignment

Adjusting Alignment

Adjusting Bent Spreader;Riving Knife

Fence Scale Calibration

Calibrating Fence Scale Indicator

Table;Dado Insert Adjustment

Checking and Adjusting Insert

Brush Replacement

Inspecting and Replacing Motor Brushes

Section 9: Wiring

Wiring Safety Instructions

Critical safety warnings and guidelines for working with electrical wiring.

Wiring Diagram

Electrical Components

Wiring Junction Box Components

Main Circuit Board and Connections

ON;OFF Switch and Potentiometer Details

LED Circuit Board Information

Summary

Controls and Components

Power Controls and Components

Blade Adjustment and Safety Features

Machine Data Sheet (G0869) - Part 1

Machine Data Sheet (G0870) - Part 1

Section 1: Safety

Safety Instructions for Machinery

Provides critical safety instructions for operating machinery safely.

Additional Safety for Table Saws

Hand and Body Positioning Safety

Guidelines for safe hand and body placement during operation.

Blade Guard Safety Guidelines

Instructions on using and maintaining the blade guard for safety.

Riving Knife Safety Guidelines

Importance and correct usage of the riving knife for specific cuts.

Kickback Prevention and Response

Understanding and preventing kickback incidents.

Workpiece Feeding Techniques

Proper techniques for feeding workpieces to avoid kickback.

Push Stick and Push Block Usage

Recommended use of push sticks and blocks for safety.

Fence Adjustment and Locking

Ensuring the fence is properly adjusted and locked.

Cut-Off Piece Handling Safety

Safe removal of cut-off pieces near the blade.

Blade Adjustment Safety Precautions

Safety precautions for adjusting blade height or tilt.

Blade Changing Safety Procedures

Procedure for safely changing saw blades.

Damaged Saw Blades Warning

Warning against using damaged or worn saw blades.

Dado and Rabbet Operation Safety

Specific safety considerations for dado and rabbet cuts.

Material Cutting Safety

Guidelines on suitable materials and materials to avoid cutting.

Preventing Kickback

Protecting Yourself From Kickback

Section 2: Power Supply

Availability and Requirements

Ensuring the correct power supply circuit is available and meets requirements.

120 V Circuit Requirements

Specifies voltage, phase, and circuit size needed for the machine.

Full-Load Current Rating

Explains the machine's current draw and circuit loading.

Section 3: Setup

Needed for Setup

Unpacking Instructions

Assembly - Fence & Table Extension

Installing Fence & Table Extension

Assembly - Blade Guard;Spreader

Installing Blade Guard;Spreader

Procedure for installing the blade guard and anti-kickback pawls.

Assembly - Roller Stand (G0870)

Assembling Roller Stand (G0870)

Assembly - Mounting to Roller Stand

Mounting Table Saw to Roller Stand

Dust Collection

Connecting Dust Collection System

Test Run

Section 4: Operations

Operation Overview

Provides a basic understanding of how to operate the machine.

Workpiece Inspection

Material Suitability and Foreign Objects

Workpiece Condition Checks

Non-Through & Through Cuts

Non-Through Cuts

Through Cuts

Blade Requirements

Blade Size Requirements

Blade Selection

Ripping and Crosscut Blade Features

Blade Installation

Removing and Installing Blade

Step-by-step guide for safely removing and installing saw blades.

Blade Guard Assembly

Guard Functionality

Spreader Functionality

Anti-Kickback Pawls

Removing Pawls

To Remove Pawls

Blade Guard Usage Guidelines

When to Use the Blade Guard

Specifies when the blade guard assembly must be used.

When Not to Use the Blade Guard

Situations where the blade guard may need to be removed.

Riving Knife

Riving Knife Installation

Steps for installing the riving knife into the spreader/riving knife clamp.

When to Use the Riving Knife

Situations requiring the use of the riving knife.

When Not to Use the Riving Knife

Conditions under which the riving knife should not be used.

Ripping Operation

Making a Rip Cut

Detailed instructions for performing a rip cut safely and effectively.

Crosscutting Operation

Making a Crosscut Using a Miter Gauge

Procedure for making crosscuts using the miter gauge.

Miter Cuts

Performing a Miter Cut

Steps for accurately performing angled crosscuts (miters).

Blade Tilt and Bevel Cuts

Dado Cutting

Installing a Dado Blade

Instructions for safely installing a dado blade system.

Cutting Dadoes with a Dado Blade

Cutting Dadoes with a Standard Blade

Rabbet Cutting

Cutting Rabbets with a Dado Blade

Procedure for cutting rabbets using a dado blade and sacrificial fence.

Cutting Rabbets with a Standard Blade

Method for cutting rabbets using a standard saw blade.

Section 5: Shop-Made Safety Accessories

Featherboards: Making and Mounting

Push Sticks

Using a Push Stick Safely

Making a Push Stick

Push Blocks

Using a Push Block Safely

Making a Push Block

Section 7: Maintenance

Maintenance Schedule

Cleaning and Protecting Components

Lubrication Guidelines

Section 8: Service

Troubleshooting Motor and Electrical Issues

Diagnosing and resolving common motor and electrical problems.

Troubleshooting Machine Operation Issues

Blade Tilt Stops

Setting 90° Stop Cam

Setting 45° Stop Cam

Spreader or Riving Knife Alignment

Checking Alignment

Adjusting Alignment

Adjusting Bent Spreader;Riving Knife

Fence Scale Calibration

Calibrating Fence Scale Indicator

Table;Dado Insert Adjustment

Checking and Adjusting Insert

Brush Replacement

Inspecting and Replacing Motor Brushes

Section 9: Wiring

Wiring Safety Instructions

Critical safety warnings and guidelines for working with electrical wiring.

Wiring Diagram

Electrical Components

Wiring Junction Box Components

Main Circuit Board and Connections

ON;OFF Switch and Potentiometer Details

LED Circuit Board Information

Grizzly G0869 Specifications

General

Brand	Grizzly
Model	G0869
Category	Saw
Language	English

Related product manuals

Grizzly G0869 - User Manual

Table of Contents

Questions and Answers

Summary

Controls and Components

Power Controls and Components

Blade Adjustment and Safety Features

Machine Data Sheet (G0869) - Part 1

Machine Data Sheet (G0870) - Part 1

Section 1: Safety

Safety Instructions for Machinery

Additional Safety for Table Saws

Hand and Body Positioning Safety

Blade Guard Safety Guidelines

Riving Knife Safety Guidelines

Kickback Prevention and Response

Workpiece Feeding Techniques

Push Stick and Push Block Usage

Fence Adjustment and Locking

Cut-Off Piece Handling Safety

Blade Adjustment Safety Precautions

Blade Changing Safety Procedures

Damaged Saw Blades Warning

Dado and Rabbet Operation Safety

Material Cutting Safety

Preventing Kickback

Protecting Yourself From Kickback

Section 2: Power Supply

Availability and Requirements

120 V Circuit Requirements

Full-Load Current Rating

Section 3: Setup

Needed for Setup

Unpacking Instructions

Assembly - Fence & Table Extension

Installing Fence & Table Extension

Assembly - Blade Guard;Spreader

Installing Blade Guard;Spreader

Assembly - Roller Stand (G0870)

Assembling Roller Stand (G0870)

Assembly - Mounting to Roller Stand

Mounting Table Saw to Roller Stand

Dust Collection

Connecting Dust Collection System

Test Run

Section 4: Operations

Operation Overview

Workpiece Inspection

Material Suitability and Foreign Objects

Workpiece Condition Checks

Non-Through & Through Cuts

Non-Through Cuts

Through Cuts

Blade Requirements

Blade Size Requirements

Blade Selection

Ripping and Crosscut Blade Features

Blade Installation

Removing and Installing Blade

Blade Guard Assembly

Guard Functionality

Spreader Functionality

Anti-Kickback Pawls

Removing Pawls

To Remove Pawls

Blade Guard Usage Guidelines

When to Use the Blade Guard

When Not to Use the Blade Guard

Riving Knife

Riving Knife Installation

When to Use the Riving Knife

When Not to Use the Riving Knife

Ripping Operation

Making a Rip Cut

Crosscutting Operation

Making a Crosscut Using a Miter Gauge

Miter Cuts

Performing a Miter Cut

Blade Tilt and Bevel Cuts

Dado Cutting