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Grizzly G1023RL Series User Manual

Grizzly G1023RL Series
100 pages
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COPYRIGHT © MAY, 2010 BY GRIZZLY INDUSTRIAL, INC., REVISED FEBRUARY, 2021 (AI)
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#BL12898 PRINTED IN TAIWAN
G1023RL
G1023RLX/RLX5
G1023RLW/ RLWX
177335
MODEL G1023RL SERIES
10" TABLE SAW
WITH RIVING KNIFE
OWNER'S MANUAL
(For RL/RLW/RLX/RLWX/RLX5 models manufactured since 02/21)
V5.02.21

Table of Contents

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Grizzly G1023RL Series Specifications

General IconGeneral
BrandGrizzly
ModelG1023RL Series
CategorySaw
LanguageEnglish

Summary

Introduction

Manual Accuracy

Details on the manual's accuracy and how to get updates.

Contact Information

Grizzly's contact details for support and feedback.

Machine Description

Overview of the table saw's features and construction.

Identification

Controls and Components

Machine Data Sheet

Safety

Safety Instructions for Machinery

General safety guidelines and warnings for operating machinery.

General Safety Precautions

Advice on apparel, environment, tools, and maintenance for safe operation.

Kickback Prevention and Response

Strategies to avoid kickback and steps to protect oneself if it occurs.

Power Supply

Power Supply Requirements

Electrical specifications and circuit needs for safe machine operation.

Grounding and Extension Cords

Guidelines for proper grounding and the use of extension cords.

Setup Essentials

Needed for Setup

List of tools and materials required for machine assembly.

Unpacking

Instructions for safely removing the machine from its packaging.

Hardware Recognition Chart

Inventory and Parts Check

Fence & Rail Inventory

Cleanup

Site Considerations

Weight Load and Space Allocation

Considerations for machine placement, weight bearing, and workspace.

Physical Environment and Electrical Installation

Requirements for the operating environment and power source connection.

Assembly

General Assembly Steps

Step-by-step instructions for assembling the table saw.

Specific Assembly Components

Rails & Fence Installation

Instructions for installing the fence rails and associated parts.

Router Table & Extension Table Installation

Guidance for attaching router tables or extension tables to the saw.

Initial Adjustments and Guards

Table Insert and Fence Parallelism

Adjusting the table insert and checking fence parallelism.

Blade Guard Installation

Instructions for installing the blade guard assembly.

Operational Connections

Scales, Dust Collection, and Power Connection

Installing scales, connecting dust collection, and final power connection.

Test Run and Recommended Adjustments

Operations

Operation Overview

Basic understanding of how to use the table saw during operation.

Workpiece Inspection

Guidelines for inspecting workpieces before cutting to ensure safety.

Blade Management

Cut Types (Non-Through & Through)

Understanding different types of cuts and their safety implications.

Blade Requirements and Selection

Specifications for saw blades and guidance on choosing the right one.

Blade Installation

Blade Guard and Spreader

Anti-Kickback Pawls

Riving Knife Usage

Ripping Operations

Crosscutting and Miter Cuts

Blade Tilt and Dado Cutting

Dado Cutting Procedures

Dado Cutting with Dado Blade

Step-by-step guide for cutting dadoes using a dado blade.

Dado Cutting with Standard Blade

Instructions for cutting dadoes using a standard saw blade.

Rabbet Cutting Procedures

Rabbet Cutting with Dado Blade

Guide for cutting rabbets using a dado blade with a sacrificial fence.

Rabbet Cutting with Standard Blade

Instructions for cutting rabbets using a standard saw blade.

Resawing Overview

Shop-Made Accessories

Resaw Barrier and Auxiliary Fence

Instructions for building custom resaw barriers and auxiliary fences.

Featherboard Construction and Mounting

Push Sticks and Push Blocks

Support Tables and Crosscut Sled

Aftermarket Accessories from Grizzly

Mobile Base, Tenoning Jig, Blade Guard

Details on specific aftermarket accessories like mobile bases and jigs.

Additional Aftermarket Accessories

Power Feeder, Zero Clearance Insert, Dust Collectors

Information on power feeders, zero clearance inserts, and dust collection systems.

Blades and Safety Gear

Forrest Blades and Dado Sets

Information on specific saw blade brands and dado blade sets.

Eye and Hearing Protection

Recommendations for personal protective equipment for eye and hearing safety.

Maintenance

Maintenance Schedule and Cleaning

Recommended maintenance tasks and cleaning procedures for the machine.

Lubrication Procedures

Detailed steps for lubricating moving parts to ensure smooth operation.

Service and Troubleshooting

Troubleshooting Motor & Electrical

Solutions for common issues related to the motor and electrical system.

Troubleshooting Machine Operation

Guidance for resolving problems encountered during machine operation.

Blade Tilt Stops and Adjustments

Setting 90° and 45° Stop Bolts

Procedures for setting the blade tilt stop bolts accurately.

Miter Slot to Blade Parallelism

Blade Alignment

Spreader/Riving Knife Alignment

Checking and Adjusting Alignment

Steps to check and adjust the alignment of the spreader or riving knife.

Fence Adjustments

Fence Height and Clamping Pressure

Adjusting the fence height and its clamping pressure.

Adjusting Fence Parallelism

Ensuring the fence is parallel to the blade for accurate cuts.

Fence Scale Calibration

Insert and Miter Gauge Adjustments

Table/Dado Insert Adjustment

Ensuring the table or dado insert sits flush with the table surface.

Miter Gauge Adjustments

Adjusting the miter gauge stops and bar tightness.

Belt Tension and Replacement

Tensioning Belt

Procedure for checking and adjusting the belt tension.

Replacing the Belt

Step-by-step instructions for replacing the drive belt.

Gib Adjustment

Wiring

Wiring Safety Instructions

Critical safety guidelines for working with the machine's electrical system.

Wiring Diagrams

Visual guides illustrating the electrical connections for different models.

Parts

Parts Identification and Diagrams

Diagrams and lists of all parts for the table saw and its components.

Labels and Cosmetics

Warranty and Returns

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