Grizzly G1023RLWX User Manual (English)

Questions and Answers:

A
asullivanAug 22, 2025
What to do if workpiece burns or binds when feeding with my Grizzly G1023RLWX?
- U
  uyoungAug 22, 2025
  If the workpiece burns or binds when feeding your Grizzly Saw, it could be due to several reasons. The riving knife or spreader may not be correctly aligned with the blade; adjust them accordingly. The fence may not be parallel with the blade, causing pressure at the blade's backside; adjust the fence to be parallel. The blade might be warped or damaged, requiring replacement. Finally, the blade may have too many teeth for the cutting type, so changing to a blade with fewer teeth might be necessary.
A
alexander88Aug 25, 2025
Why is too much sawdust blown back toward operator using Grizzly G1023RLWX Saw?
- O
  Omar OlsonAug 25, 2025
  If too much sawdust is blown back toward the operator while using your Grizzly Saw, consider the following: Ensure the blade guard is re-installed for maximum safety and dust control. Seal any air leaks in the cabinet or around the dust chute to improve dust collection. Check if the dust collection system is clogged or too weak, and remove any clogs or revise the ducting layout for improved suction. Adjust the fence to be parallel with the blade to prevent pressure at the blade's backside. Lastly, adjust the table/trunnions so the miter slot is parallel with the blade at 90° and 45°.
W
westmichaelAug 27, 2025
How to fix a Grizzly G1023RLWX handwheel that binds or is difficult to move?
- T
  Thomas ChangAug 27, 2025
  If the handwheel binds or is difficult to move on your Grizzly Saw, check if the lock knob is engaged and loosen it. If the handwheel shaft pins are wedged, remove the handwheel and adjust the shaft pins. If the handwheel is inserted too far, remove it and adjust the key. Lastly, if there is too much engagement between the worm gear and trunnion, adjust the worm gear engagement.
A
amber56Aug 30, 2025
Why is the arbor movement sloppy or difficult on my Grizzly G1023RLWX Saw?
- M
  Michelle LoweAug 30, 2025
  If the arbor movement on your Grizzly Saw is sloppy, inconsistent, difficult to move, or binds, it could be due to the elevation slide gib being too tight or too loose; adjust it accordingly. Another possible cause is a worn-out gas strut, which would need to be replaced.
D
Donald MartinSep 2, 2025
What to do if the blade does not reach 45 degrees on my Grizzly Saw?
- B
  Brooke HowellSep 2, 2025
  If the blade of your Grizzly Saw does not reach 45 degrees, it could be due to the pointer or scale being calibrated incorrectly, so calibrate the pointer/scale at true 45 degrees. Another reason might be that the 45 degree stop bolt is out of adjustment, so adjust the 45 degree stop bolt. Also, sawdust buildup in the front trunnion can be the cause, so check for sawdust in the trunnions, clean, and re-lubricate as necessary.
B
Brian NewmanSep 4, 2025
Why doesn't the blade on my Grizzly G1023RLWX Saw reach 90 degrees?
- J
  Jerry JohnstonSep 4, 2025
  If the blade of your Grizzly Saw does not reach 90 degrees, it could be because the pointer or scale is calibrated incorrectly; calibrate the pointer/scale at a true 90 degrees. Alternatively, the 90 degree stop bolt may be out of adjustment; adjust the 90 degree stop bolt.
T
Tyler OrtizSep 7, 2025
What causes the blade to be too close to the insert on my Grizzly Saw?
- T
  Tyler ShawSep 7, 2025
  If the blade is too close to the insert on your Grizzly Saw, it could be because the blade position on the arbor is incorrect; verify that the blade arbor washers are correct and in the required position. Another reason could be that the table mounting position is not centered; loosen the table mounting bolts, adjust the table position, then realign the blade.
L
Lynn StoneSep 10, 2025
Why won't the blade go beneath the table surface on my Grizzly Saw?
- J
  Jason NorrisSep 10, 2025
  If the blade will not go beneath the table surface on your Grizzly Saw, the handwheel shaft pins may be wedged; remove the handwheel and adjust the shaft pins. Alternatively, a roll pin/setscrew in the worm gear may be contacting the geared trunnion; tighten the roll pins and set screws in the worm gear. Another possibility is that the handwheel key is inserted too far; remove the handwheel and adjust the key.

Grizzly G1023RLWX Specifications

General

Type	Table Saw
Blade Diameter	10 inches
Table Height from Floor	34 inches
Max Cutting Depth at 90 Degrees	3-1/8 inches
Max Cutting Depth at 45 Degrees	2-1/4 inches
Maximum Rip Capacity Right of Blade	30 inches
Maximum Rip Capacity Left of Blade	12 inches
Dust Port Size	4 inches
Motor	3 HP
Arbor Size	5/8 inches
Table Size	27 inches x 40 inches
Table Size with Extension Wings	27 inches

Summary

SECTION 1: SAFETY

Key Machinery Safety Instructions

Provides essential safety guidelines for machinery, covering electrical, environment, mental alertness, and eye protection.

DETAILED SAFETY GUIDELINES

Personal Safety & Work Practices

Covers safety related to apparel, dust, hearing, tool use, body positioning, children, and guards.

Operational & Machine Safety Rules

Details rules for safe operation, machine stability, accessory use, maintenance, and handling difficulties.

ADDITIONAL TABLE SAW SAFETY

Safe Operation Practices

Covers hand/body positioning, blade guard, riving knife, and proper feeding techniques.

Kickback Prevention and Mitigation

Explains how to prevent kickback and protect yourself if it occurs.

Material and Blade Condition Safety

Advises on inspecting workpieces, using correct blades, and avoiding damaged materials.

PREVENTING KICKBACK AND SELF-PROTECTION

Common Kickback Causes and Prevention

Lists precautions to avoid kickback, such as workpiece preparation and fence alignment.

Protecting Yourself from Kickback

Provides specific measures to protect yourself during a kickback event, emphasizing body positioning and safety devices.

SECTION 2: POWER SUPPLY

Power Supply Requirements and Availability

Details electrical requirements, circuit considerations, and voltage for safe operation.

Grounding and Plug/Receptacle Information

Explains grounding requirements and the typical 6-15 plug and receptacle.

ELECTRICAL CONNECTIONS AND EXTENSION CORDS

G1023RLWX Power Requirements

Specifies the electrical circuit requirements for the G1023RLWX model, including voltage and amperage.

SECTION 3: SETUP

Inventory Check

COMPONENT INVENTORY

ADDITIONAL COMPONENT INVENTORY

Assembly

ASSEMBLY PROCEDURES

CONTINUING ASSEMBLY STEPS

RAILS & FENCE INSTALLATION

Table Insert Installation

Checking Fence Parallelism

Blade Guard

Scale & Cursor Installation

Dust Collection System

Connecting Dust Collection Hose

Power Connection

Connecting to Power Source

Details the final step of connecting the machine to the power supply after assembly is complete.

Test Run

Verifying Machine Operation

Outlines the steps for a test run, checking motor function and safety switch operation.

Switch Disabling Lock Test

Explains how to test the switch disabling mechanism with a padlock for safety.

Recommended Adjustments

SECTION 4: OPERATIONS

General Operation Safety Warning

Emphasizes reading and understanding the entire manual before any operations to avoid serious injury.

Personal Protective Equipment (PPE)

Advises wearing safety glasses, respirator, and hearing protection for eye, lung, and hearing safety.

Basic Table Saw Controls

Identifies and explains the function of basic controls like the ON/OFF switch, blade height, and fence locks.

OPERATION OVERVIEW

Typical Operation Sequence

Disabling & Locking Switch

Securing the Machine with a Padlock

Explains how to disable and lock the switch using a padlock to prevent unauthorized use.

Non-Through & Through Cuts

Understanding Non-Through Cuts

Understanding Through Cuts

Stock Inspection

Blade Requirements

Spreader/Riving Knife Compatibility

Blade Installation Procedure

Installing a New Saw Blade

BLADE GUARD ASSEMBLY AND INSTALLATION

Blade Guard Components and Safety Functions

Details the blade guard, spreader, and pawls, explaining their roles in safety and preventing kickback.

Installing the Blade Guard System

Provides step-by-step instructions for installing the blade guard and spreader using the quick release mechanism.

ASSEMBLE BLADE GUARD AND SPREADER

Securing the Blade Guard to Spreader

Describes how to connect the blade guard to the spreader using pins and a knob.

Installing and Verifying Spreader Lock

Guides on inserting and securing the spreader, checking its lock, and verifying blade alignment.

Removing Blade Guard and Spreader

ANTI-KICKBACK PAWLS

Pawl Function and Resting Position

Explains how anti-kickback pawls work and their correct resting position.

Disabling and Enabling Pawls

Details how to disable pawls for delicate work and the safety implications.

Blade Guard Usage Guidelines

When to Use the Blade Guard

Specifies when the blade guard must be used, emphasizing through cuts for maximum safety.

When Not to Use the Blade Guard

Explains situations where the blade guard cannot be used, like non-through cuts, and the importance of the riving knife.

Riving Knife Function and Installation

Riving Knife Purpose and Height

Describes the riving knife's role in preventing kickback and its height relative to the blade.

When to Use and Not Use the Riving Knife

Guides on when to use the riving knife for non-through cuts and when not to use it, like with small dado blades.

Installing the Riving Knife

Refers to blade guard installation instructions for mounting the riving knife.

Ripping Operation

Making a Rip Cut

Step-by-step guide for performing a rip cut, including safety precautions and using a push stick.

Rip Cut Safety Warnings

Highlights dangers of kickback during ripping and the importance of blade guards.

Crosscutting and Miter Cuts

Performing a Crosscut

Details how to make a crosscut using the miter gauge, including blade height and fence positioning.

Performing a Miter Cut

Guides on making angled crosscuts (miters) using the miter gauge and proper workpiece alignment.

Blade Tilt/Bevel Cuts

Adjusting Blade Tilt for Bevels

Dado Cutting Procedure

Installing a Dado Blade System

Steps for installing a dado blade, including table insert and guard removal.

Dado Cutting Safety Warnings

Highlights increased kickback risk with dado blades and advises on cut depth and stock condition.

CUTTING DADOES WITH DADO BLADE

Sequential Dado Cuts with Dado Blade

Demonstrates making multiple, light cuts for dadoes with a dado blade for progressive depth.

CUTTING DADOES WITH STANDARD BLADE

Dado Cuts Using a Standard Blade

ADDITIONAL DADO CUTTING TECHNIQUES

Making Multiple Cuts for Dadoes

Rabbet Cutting

Rabbet Cutting with a Dado Blade

Rabbet Cutting Safety Warnings

Emphasizes safety for dado blades, kickback risk, and stock condition during rabbeting.

CUTTING RABBETS WITH STANDARD BLADE

Rabbet Cutting with a Standard Blade

Standard Blade Rabbet Safety

Warns against cutting tall boards on edge with a standard blade and suggests using a dado blade instead.

Resawing Safety and Recommendations

Resawing Kickback Risks

Highlights the increased risk of kickback and serious injury associated with resawing on a table saw.

Resawing Procedures and Warnings

Emphasizes extra care, flat stock, and avoiding workpiece tilting during resawing.

Making a Resaw Barrier

AUXILIARY FENCE AND RESAWING COMPONENTS

Resawing Operations and Safety

Performing Resawing Operations

Guides on performing resawing, including motor load, blade choice, and safety precautions like face shields.

IDEAL RESAW SETUP AND CUT

Setting Up for Resawing

Explains how to set up the workpiece with auxiliary fence and resaw barrier for optimal resawing.

Completing the Resaw Cut

Details the process of making multiple passes, achieving an ideal cut, and finishing the resaw.

SECTION 5: SHOP MADE SAFETY ACCESSORIES

FEATHERBOARD CONSTRUCTION DETAILS

MOUNTING FEATHERBOARDS

Push Sticks for Safety

Using Push Sticks Safely

Explains how to use push sticks to keep hands away from the blade while cutting.

Push Blocks for Enhanced Safety

Using Push Blocks for Feeding

Details how push blocks can be used to apply firm pressure and feed workpieces safely.

NARROW-RIP AUXILIARY FENCE & PUSH BLOCK

Making a Narrow-Rip Auxiliary Fence

Building the Narrow-Rip Push Block

USING THE AUXILIARY FENCE AND PUSH BLOCK

Setting Up Auxiliary Fence for Ripping

Ripping with Auxiliary Fence and Push Block

SECTION 7: MAINTENANCE

Scheduled Maintenance Overview

Cleaning the Table Saw

Unpainted Cast Iron Care

LUBRICATION PROCEDURES

Lubricating Key Components

Trunnion Slides Lubrication

Gear and Teeth Lubrication

Elevation Slides and Leadscrew Lubrication

SECTION 8: SERVICE

Troubleshooting Common Issues

Provides a table of common symptoms, their possible causes, and solutions for troubleshooting.

TROUBLESHOOTING GUIDE CONTINUED

Addressing Handwheel and Blade Tilt Issues

Lists solutions for handwheel binding, blade not reaching 90°/45°, and blade contact with inserts.

Resolving Feeding and Sawdust Issues

Provides troubleshooting steps for workpiece burning, excessive sawdust, and arbor movement problems.

Blade Tilt Stops Adjustment

Setting the 90° Stop Bolt

Miter Slot to Blade Parallelism

Ensuring Blade Parallelism to Miter Slot

PARALLELISM ADJUSTMENT PROCEDURES

Adjusting Table for Blade Alignment

Shimming Procedure for Parallelism

Blade Alignment by Table Movement

Adjusting Blade Alignment

BLADE ALIGNMENT ADJUSTMENTS

Adjusting Blade Position via Trunnion

Spreader or Riving Knife Alignment

Checking Spreader/Riving Knife Alignment

ALIGNMENT ZONE AND ADJUSTMENT

Spreader/Riving Knife Alignment Check

Adjusting Spreader/Riving Knife Position

ADJUSTING BENT SPREADER/RIVING KNIFE

Straightening or Replacing Spreader/Knife

Fence Adjustments Overview

Fence Adjustment Considerations

FENCE HEIGHT ADJUSTMENT

Checking and Adjusting Fence Height

CLAMPING PRESSURE AND PARALLELISM

Verifying Fence Parallelism

ADJUSTING FENCE CLAMPING AND PARALLELISM

Adjusting Fence Parallelism to Blade

Fence Scale Calibration

Miter Gauge Adjustments

MITER GAUGE ADJUSTMENT PROCEDURES

BELT TENSION & REPLACEMENT

Belt Tensioning Procedure

Replacing the Drive Belt

BELT REPLACEMENT STEPS

Disassembling for Belt Replacement

Removing and Installing Arbor Components

ARBOR AND BELT REASSEMBLY

Reinstalling Arbor and Belt Components

Final Checks After Belt Replacement

Gib Adjustment

SECTION 9: WIRING

Wiring Safety Instructions Overview

Provides critical safety guidelines for working with electrical wiring, covering shock hazards and component damage.

Understanding Wiring Diagrams and Color Codes

G1023RL/RLX/RLW ELECTRICAL COMPONENTS

G1023RL/RLX/RLW WIRING DIAGRAM

3HP Motor and Switch Wiring

Presents the wiring diagram for the 3HP motor, on/off switch, and magnetic switch assembly.

G1023RLWX ELECTRICAL COMPONENTS

Run Capacitor and Start Capacitor

On/Off Switch and Motor Junction Box

Magnetic Switch Identification

G1023RLWX WIRING DIAGRAM

5HP Motor and Switch Wiring

Presents the wiring diagram for the 5HP motor, on/off switch, and magnetic switch assembly.

G1023RL (All) Blade Guard & Miter Gauge Parts

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Grizzly G1023RLWX User Manual

Table of Contents

Questions and Answers:

Grizzly G1023RLWX Specifications

Summary

SECTION 1: SAFETY

Key Machinery Safety Instructions

DETAILED SAFETY GUIDELINES

Personal Safety & Work Practices

Operational & Machine Safety Rules

ADDITIONAL TABLE SAW SAFETY

Safe Operation Practices

Kickback Prevention and Mitigation

Material and Blade Condition Safety

PREVENTING KICKBACK AND SELF-PROTECTION

Common Kickback Causes and Prevention

Protecting Yourself from Kickback

SECTION 2: POWER SUPPLY

Power Supply Requirements and Availability

Grounding and Plug/Receptacle Information

ELECTRICAL CONNECTIONS AND EXTENSION CORDS

G1023RLWX Power Requirements

SECTION 3: SETUP

Inventory Check

COMPONENT INVENTORY

ADDITIONAL COMPONENT INVENTORY

Assembly

ASSEMBLY PROCEDURES

CONTINUING ASSEMBLY STEPS

RAILS & FENCE INSTALLATION

Table Insert Installation

Checking Fence Parallelism

Blade Guard

Scale & Cursor Installation

Dust Collection System

Connecting Dust Collection Hose

Power Connection

Connecting to Power Source

Test Run

Verifying Machine Operation

Switch Disabling Lock Test

Recommended Adjustments

SECTION 4: OPERATIONS

General Operation Safety Warning

Personal Protective Equipment (PPE)

Basic Table Saw Controls

OPERATION OVERVIEW

Typical Operation Sequence

Disabling & Locking Switch

Securing the Machine with a Padlock

Non-Through & Through Cuts

Understanding Non-Through Cuts

Understanding Through Cuts

Stock Inspection

Blade Requirements

Spreader/Riving Knife Compatibility

Blade Installation Procedure

Installing a New Saw Blade

BLADE GUARD ASSEMBLY AND INSTALLATION

Blade Guard Components and Safety Functions

Installing the Blade Guard System

ASSEMBLE BLADE GUARD AND SPREADER

Securing the Blade Guard to Spreader

Installing and Verifying Spreader Lock

Removing Blade Guard and Spreader

ANTI-KICKBACK PAWLS

Pawl Function and Resting Position

Disabling and Enabling Pawls

Blade Guard Usage Guidelines

When to Use the Blade Guard

When Not to Use the Blade Guard

Riving Knife Function and Installation

Riving Knife Purpose and Height

When to Use and Not Use the Riving Knife

Installing the Riving Knife

Ripping Operation

Making a Rip Cut

Rip Cut Safety Warnings

Crosscutting and Miter Cuts

Performing a Crosscut