EasyManua.ls Logo

Grizzly G1023RL User Manual

Grizzly G1023RL
96 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
MODEL G1023RL SERIES
10" LEFT-TILT TABLE SAW
WITH RIVING KNIFE
OWNER'S MANUAL
8DENG><=IB6N!'%&%7N<G>OOAN>C9JHIG>6A!>C8#G:K>H:9H:EI:B7:G!'%&%7A
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
;DGBD9:AHB6CJ;68IJG:9H>C8:,$&%7A&'-.-EG>CI:9>CI6>L6C
G1023RL G1023RLW/RLWX
G1023RLX
&,,((*
Question and Answer IconNeed help?

Do you have a question about the Grizzly G1023RL and is the answer not in the manual?

Grizzly G1023RL Specifications

General IconGeneral
TypeTable Saw
Motor3 HP
Blade Diameter10 in
Arbor Size5/8 in
Max. Rip Capacity30 inches
Table Size27 in x 40 in
Table Height34 in
Amps15 A
Max. Depth of Cut @ 90 Degrees3-1/8 inches
Max. Depth of Cut @ 45 Degrees2-1/4 inches

Summary

Introduction to the Table Saw

Manual Accuracy and Machine Updates

Explains efforts for instruction accuracy and potential manual-machine differences.

Contact Information for Support

Provides Grizzly Industrial's contact details for service and general inquiries.

Table Saw Machine Description

Details the table saw's cabinet, table, motor, and included accessories.

Table Saw Identification

G1023RL Model Identification

Identifies key components of the base G1023RL model.

G1023RLX Model Identification

Identifies key components of the G1023RLX model.

G1023RLW/RLWX Model Identification

Identifies key components of the G1023RLW/RLWX models.

Pre-Operation Safety Advisory

Safety advisory to read the manual before operating the saw.

Machine Data Sheet

G1023RL Series Model Specifications

Presents detailed specifications for G1023RL series models.

Section 1: Safety

Understanding Safety Symbols

Explains the meaning of safety symbols (Danger, Warning, Caution, Notice).

General Machinery Safety Instructions

Provides essential safety guidelines for operating machinery.

Power Disconnection and Approved Operation

Emphasizes power disconnection and use by trained operators.

Environmental, Use, and Accessory Safety

Covers safe operating environments, intended use, and accessory choices.

Work Area Safety: Bystanders, Tools, and Feed

Ensures safe work area, tool removal, and proper workpiece feeding.

Machine Integrity and Operation Safety

Covers guards, stability, positioning, and maintenance for safe operation.

Damaged Parts and Operational Difficulties

Advises inspecting parts and contacting support for issues.

Additional Table Saw Safety Precautions

Blade Contact Prevention and Hand Positioning

Advises keeping hands away from the blade path during operation.

Blade Guard and Riving Knife Usage

Stresses using the blade guard for through cuts and riving knife for non-through cuts.

Kickback Definition and Prevention Measures

Defines kickback and outlines prevention methods like feeding and fence use.

Safety Devices and Blade Adjustments

Recommends push sticks and warns against running blade adjustments.

Blade Changes, Damaged Blades, and Material Cutting

Covers safe blade practices and cutting only intended materials.

Preventing and Protecting Against Kickback

Kickback Prevention Precautions

Lists precautions like smooth edges, parallel cuts, and fence alignment.

Kickback Accident Statistics and Causes

Highlights kickback as a common cause of table saw accidents.

Kickback Self-Protection Measures

Advises standing aside, wearing eye protection, and using push sticks.

Glossary of Table Saw Terms

Arbor Definition

Defines the shaft holding the saw blade.

Bevel Edge Cut Definition

Describes tilting the blade for angled cuts.

Blade Guard Assembly Definition

Explains the function of the blade guard.

Crosscut Definition

Defines cutting across the workpiece width with a miter gauge.

Dado Blade Definition

Describes blades used for grooves and rabbets.

Dado Cut Definition

Defines cutting a groove with a dado blade.

Featherboard Definition

Explains the use of featherboards for workpiece control.

Kerf Definition

Defines the gap left by the blade.

Kickback Definition

Defines kickback as workpiece ejection.

Non-Through Cut Definition

Describes a cut not going through the workpiece.

Parallel Definition

Defines being an equal distance apart.

Perpendicular Definition

Defines intersecting at right angles.

Push Stick Definition

Defines a safety device for pushing workpieces.

Rabbet Definition

Defines cutting an L-shaped channel.

Rip Cut Definition

Defines cutting across the widest width using the fence.

Riving Knife Definition

Defines the plate behind the blade for kerf maintenance.

Spreader Definition

Defines the plate behind the blade for kerf and hand shielding.

Straightedge Definition

Defines a tool for checking flatness or parallelism.

Thin Kerf Blade Definition

Defines a blade with a thinner kerf.

Through Cut Definition

Defines a cut that goes completely through the workpiece.

Section 2: Power Supply

Power Supply Availability and Requirements

Discusses power supply circuit requirements for installation.

Full-Load Current Rating Explanation

Explains the machine's amperage draw at full power.

Circuit Information and Requirements

Defines a power supply circuit and lists its specifications.

G1023RL/RLX/RLW Power Connection

Details plug type and grounding for these models.

G1023RLWX Permanent Power Connection

Explains permanent connection requirements for this model.

Section 3: Setup

Setup Requirements and Tools

Lists necessary tools and supplies not included with the machine.

Unpacking and Initial Inspection

Guides on removing packaging and inspecting for damage.

Hardware Recognition Chart

Hardware Identification Guide for Assembly

Provides a visual guide to identify hardware during assembly.

Inventory of Machine Components

Table Saw Unit Box Contents

Lists box contents for the main table saw unit (Figures 3-5).

Assembly Hardware and Tools List

Lists hardware and tools for assembly not depicted in figures.

Fence and Rail Inventory

G1023RL/W/WX Fence and Rail Components

Lists components for fence/rail installation for G1023RL/W/WX.

G1023RL/W/WX Fence and Rail Hardware

Lists hardware for fence/rail mounting.

Router Table and Guard Components

Lists components for router table/guard installation.

G1023RLX Fence and Rail Inventory

G1023RLX Fence and Rail Components

Lists components for fence/rail installation for G1023RLX.

G1023RLX Fence and Rail Hardware

Lists hardware for G1023RLX fence mounting.

Cleaning the Table Saw

Rust Preventative Cleaner Recommendation

Recommends a cleaner for removing rust preventative.

Rust Preventative Removal Steps

Provides a step-by-step guide for cleaning.

Site Considerations for Operation

Weight Load Considerations for Placement

Advises considering machine and workpiece weight for placement.

Space Allocation for Operation and Maintenance

Discusses providing adequate space for operation and maintenance.

Physical Environment Requirements

Recommends operating in a dry environment within specific temperature/humidity ranges.

Electrical Installation and Cord Safety

Advises placing machine near power, protecting cords, and ensuring disconnect access.

Adequate Lighting Requirements

Stresses adequate lighting and avoiding distracting effects.

Assembly of the Table Saw

Table Saw Unit Assembly Steps

Provides numbered steps for assembling the table saw unit.

Extension Wing Lifting Safety Warning

Warns about the weight of extension wings and the need for help.

Rails and Fence Installation

Fence Rail and Shop Fox Fence Mounting

Instructions for installing the fence rails and Shop Fox Classic fence.

Router Table and Legs Installation

Router Table and Legs Mounting Steps

Instructions for installing router table and legs.

Extension Table and Legs Installation

G1023RLX Extension Table Mounting

Instructions for installing the extension table and legs for G1023RLX.

Saw Blade Installation

Saw Blade Installation Procedure

Instructions for installing the saw blade.

Table Insert Installation

Table Insert Mounting and Adjustment

Steps for installing and adjusting the table insert.

Fence Parallelism Check

Verifying Fence Parallelism to Blade

Verifies fence parallelism with the blade/miter slot.

Blade Guard Installation

Blade Guard Mounting Procedure

Instructions for installing the blade guard.

Scale and Cursor Installation

Fence Scale and Cursor Mounting

Instructions for installing the fence scale and cursor.

Router Guard and Router Mounting

Mounting Router Guard and Router

Instructions for mounting router guard and router.

Dust Collection System

Dust Collection Operation Warning

Warns against operating without adequate dust collection.

Required Dust Collection Components

Lists required components for dust collection.

Recommended CFM for Dust Port

Advises on CFM requirements and factors affecting it.

Dust Collection Hose Connection Guide

Provides steps for connecting the dust hose.

Power Connection Procedures

G1023RL/RLW/RLX Power Connection Steps

Steps for connecting these models to power.

G1023RLWX Permanent Power Connection

Explains permanent connection requirements for this model.

Test Run and Recommended Adjustments

Machine Test Run Procedure

Provides steps to ensure the machine runs correctly.

Recommended Factory Adjustments Verification

Lists factory settings to verify for accurate cuts.

Section 4: Operations

General Operation Safety Warnings

Emphasizes reading and understanding the manual before operation.

Protective Gear and Saw Operation Safety

Warns about gear importance and general saw operation safety.

Training Disclaimer and Basic Controls

Disclaimer on training and overview of basic controls.

Switch Disabling Lock Functionality

Describes disabling the switch with a padlock for safety.

Operation Overview

Typical Cutting Operation Sequence

Outlines the sequence of actions for a typical cutting operation.

Disabling and Locking the Switch

Switch Disabling and Locking Procedure

Explains how to disable the switch using a padlock for safety.

Unattended Machine Safety Warning

Warns about securing the switch when unattended.

Padlock Shaft Diameter Requirement

Provides minimum shaft diameter for padlock engagement.

Cut Types and Stock Inspection

Non-Through and Through Cut Details

Defines and illustrates cut types, noting risks.

Workpiece Inspection Before Cutting

Lists inspection points for workpieces before cutting.

Blade Requirements and Selection

Safe Blade Installation Specifications

Lists specifications for safe blade installation.

Ripping Blade Features

Details features of blades best for ripping.

Crosscut Blade Features

Details features of blades best for crosscutting.

Combination Blade Features

Details features of combination blades.

Blade Installation Procedures

Blade Installation Caution

Advises caution and gloves when installing blades.

New Blade Installation Steps

Step-by-step guide for installing a new saw blade.

Blade Guard Assembly

Spreader Function and Alignment Importance

Explains the spreader's function and alignment importance.

Guard Function and Maintenance

Describes the guard's purpose and maintenance.

Blade Guard and Spreader Installation Steps

Step-by-step instructions for installing the guard and spreader.

Anti-Kickback Pawls and Guard Usage

Anti-Kickback Pawl Function and Positioning

Explains pawl function and resting position.

Pawl Disabling and Safety Warnings

Discusses pawl disabling and safety warnings.

Blade Guard Usage Guidelines

Specifies when the blade guard must be used.

Blade Guard Non-Use Scenarios

Specifies when the blade guard cannot be used and riving knife must be installed.

Riving Knife Usage and Installation

Riving Knife Alignment Safety Warning

Stresses safe riving knife alignment and adjustment.

Riving Knife Usage Scenarios

Details when the riving knife should be used.

Riving Knife Non-Use Scenarios

Details when the riving knife should not be used.

Riving Knife Installation Reference

Refers to Blade Guard installation for riving knife mounting.

Ripping Operations

Rip Cut Procedure Steps

Provides step-by-step instructions for making a rip cut.

Ripping Kickback Warning

Warns about kickback during ripping operations.

Crosscutting Operations

Miter Gauge Crosscut Procedure

Step-by-step guide for performing a crosscut.

Cut-off Removal Safety Warning

Warns to stop the saw before removing cut-offs.

Miter Cuts Procedure

Performing a Miter Cut

Step-by-step guide for performing a miter cut.

Blade Tilt and Bevel Cuts

Blade Tilt for Angled Cuts

Explains blade tilting for angled cuts.

Dado Cutting Procedures

Dado Blade Kickback Risk Warning

Warns about higher kickback risk with dado blades.

Dado Blade Through Cut Prohibition

Prohibits through cuts with dado blades.

Dadoing Warped Boards Warning

Warns against dadoing warped boards.

Dado Blade Installation Steps

Step-by-step guide for installing a dado blade.

Cutting Dadoes with a Dado Blade

Sequential Dado Cutting Process

Demonstrates sequential cuts for dadoes.

Cutting Dadoes with a Standard Blade

Standard Blade Dado Cutting Guide

Guides on cutting dadoes using a standard blade.

Rabbet Cutting Procedures

Rabbets with Dado Blade and Fence

Details cutting rabbets with a dado blade and sacrificial fence.

Dado Blade Kickback Warning

Warns about kickback risk with dado blades.

Cutting Rabbets with a Standard Blade

Standard Blade Rabbet Cutting Guide

Guides on cutting rabbets with a standard blade.

Resawing Operations

Resawing Kickback Risk Warning

Warns about increased kickback risk during resawing.

Resawing Safety and Procedure Warning

Advises extra care and specific procedures for resawing.

Resaw Barrier Construction Guide

Provides instructions for building a resaw barrier.

Auxiliary Fence and Resawing

Auxiliary Fence Material List

Lists materials for building an auxiliary fence.

Resaw Barrier Tool List

Lists tools required for building the resaw barrier.

Auxiliary Fence Construction Steps

Step-by-step instructions for building an auxiliary fence.

Resawing Components Needed

Lists components needed for resawing operations.

Resawing Safety Precautions

Advises safety precautions for resawing.

Resawing Operation Steps

Provides steps for performing resawing operations.

Section 5: Shop Made Safety Accessories

Featherboard Explanation and Construction

Explains featherboards and their construction.

Featherboard Making Guide

Details how to make a featherboard.

Featherboard Details

Featherboard Finger Cut Importance

Emphasizes correct finger cuts for featherboard strength.

Clamp-Mounted Featherboard Note

Notes that steps 1-3 are for clamp-mounted featherboards.

Push Sticks for Safety

Push Stick Usage for Safety

Explains how to use push sticks for safety.

Push Stick Feeding Technique

Describes the feeding technique with a push stick.

Push Stick Support Method

Explains using a second push stick for support.

Push Stick Template for Making

Provides a template for making a push stick.

Push Blocks for Safety

Push Block Usage for Safety

Explains how to use push blocks for safety.

Push Block Template for Making

Provides a template for making a push block.

Narrow-Rip Auxiliary Fence and Push Block

Narrow-Rip Push Block Construction

Guides on making a push block for an auxiliary fence.

Using Auxiliary Fence and Push Block

Combined Auxiliary Fence and Push Block Use

Details how to use the auxiliary fence and push block together.

Outfeed and Support Tables

Benefits of Outfeed and Support Tables

Explains the benefits of outfeed and support tables for safety and ease.

Crosscut Sled Usage

Crosscut Sled Safety and Accuracy

Describes the use of a crosscut sled for safety and accuracy.

Section 6: Aftermarket Accessories

Accessory Installation Risk Warning

Warns about improper accessory installation risks.

Accessory Availability Reference

Advises referring to the catalog for available accessories.

Grizzly Aftermarket Accessories

Zero Clearance Insert Details

Describes the zero clearance insert.

Power Feeder Options

Lists various power feeders available.

Tenoning Jig Features

Describes the features of the tenoning jig.

Alignment Tools: Superbar & Master Plate

Describes alignment tools for table saws.

Additional Aftermarket Accessories

Cyclone Dust Collector Description

Describes the dust collector's features.

Table Saw Attachments: Router and Sliding

Details table saw attachments.

Overarm Blade Guard Description

Describes the overarm blade guard.

Table Saw Fundamentals Book Recommendation

Recommends a book on table saw fundamentals.

Safety Accessories and Products

Eye Protection Assortment Options

Lists various eye protection options.

SHOP FOX Featherboard Description

Describes a miter slot featherboard.

Table Top Protection Products

Lists recommended products for table top protection.

5 Piece Safety Kit Contents

Describes a safety kit including jigs.

Section 7: Maintenance

Maintenance Schedule Overview

Outlines a maintenance schedule (Ongoing, Weekly, Monthly).

Table Saw Cleaning Procedures

Provides instructions for cleaning the table saw.

Unpainted Cast Iron Protection

Advises on protecting unpainted cast iron surfaces.

Lubrication Procedures

Lubrication Power Disconnect Warning

Warns to disconnect power before lubrication.

Trunnion Slides Lubrication Guide

Guides on cleaning and lubricating trunnion slides.

Gear Lubrication and Cleaning

Guides on cleaning and lubricating gears.

Elevation Components Lubrication

Guides on cleaning and lubricating elevation components.

Section 8: Service

Troubleshooting Guide for Common Issues

Lists common symptoms, causes, and solutions.

Table Saw Troubleshooting

Troubleshooting Motor Start Issues

Troubleshoots issues preventing the motor from starting.

Troubleshooting Vibration and Noise

Troubleshoots vibration and noise issues.

Troubleshooting Handwheel Movement

Troubleshoots issues with handwheel movement.

Troubleshooting Blade Tilt Accuracy (90°/45°)

Troubleshoots blade tilt accuracy issues.

Troubleshooting Blade-Insert Interference

Troubleshoots blade interference with the insert.

Troubleshooting Blade Height Issues

Troubleshoots blade height adjustment issues.

Troubleshooting Workpiece Burning/Binding

Troubleshoots workpiece binding or burning.

Troubleshooting Sawdust Blowback

Troubleshoots dust collection and guard issues.

Troubleshooting Arbor Movement

Troubleshoots arbor movement issues.

Blade Tilt Stops Adjustment

Blade Tilt Stop Tools Required

Lists tools required for adjusting blade tilt stops.

Setting the 90 Degree Stop Bolt

Step-by-step guide to set the 90° blade tilt stop.

Blade Tilt Stops (Continued)

Setting the 45 Degree Stop Bolt

Step-by-step guide to set the 45° blade tilt stop.

Arbor Height Stop Bolts Description

Describes the arbor height limit bolts.

Miter Slot to Blade Parallelism Adjustment

Miter Slot Parallelism Tools Required

Lists tools for adjusting miter slot parallelism.

Adjusting Blade Parallel to Miter Slot

Step-by-step guide to adjust parallelism.

Blade Alignment Procedures

Blade Alignment Tools Required

Lists tools for adjusting blade alignment.

Aligning Blade by Moving Table

Steps to align the blade by moving the table.

Adjusting Blade Position via Trunnion

Aligning Blade by Moving Trunnion

Steps to align the blade by moving the trunnion.

Spreader or Riving Knife Alignment

Checking Spreader/Riving Knife Alignment

Guides to check spreader/riving knife alignment.

Adjusting Spreader/Riving Knife Position

Details adjusting the spreader/riving knife position.

Fence Adjustments

Fence Adjustment Tools Required

Lists tools for fence adjustments.

Fence Height Adjustment Guide

Guides on checking and adjusting fence height.

Fence Clamping Pressure and Parallelism

Details adjustments for clamping pressure and parallelism.

Fence Adjustments (Continued)

Verifying Fence Parallelism

Steps to verify fence parallelism.

Adjusting Fence Clamping Pressure and Parallelism

Steps to adjust fence clamping pressure and parallelism.

Fence Scale Calibration

Fence Scale Indicator Calibration Steps

Steps to calibrate the fence scale indicator.

Miter Gauge Adjustments

Miter Gauge Adjustment Tools

Lists tools for miter gauge adjustments.

Checking and Setting 90 Degree Miter Stops

Guides to check and set 90° stops on the miter gauge.

Miter Gauge Adjustments (Continued)

Checking and Setting 45 Degree Miter Stops

Guides to check and set 45° stops on the miter gauge.

Adjusting Miter Bar Tightness

Details adjusting the miter bar for snug fit in the T-slot.

Belt Tension and Replacement

Belt Tensioning Tools Required

Lists tools required for belt tensioning and replacement.

Drive Belt Tensioning Procedure

Step-by-step guide for tensioning the drive belt.

Drive Belt Replacement

Drive Belt Replacement Procedure

Detailed steps for replacing the drive belt.

Gib Adjustment Procedure

Gib Adjustment Tools Required

Lists tools for adjusting the elevation slide gib.

Elevation Slide Gib Adjustment Steps

Step-by-step guide to adjust the gib for smooth movement.

Section 9: Wiring and Electrical

Wiring Safety Instructions Overview

Safety instructions for working with wiring.

Shock Hazard and Electrified Parts Warning

Warns about danger from electrified parts.

Wiring Modification and Connection Safety

Warns against modifications and stresses connection integrity.

Circuit Requirements and Component Safety

Emphasizes circuit adherence and replacing damaged components.

Motor Wiring and Capacitor Safety

Notes motor wiring variations and capacitor charge warning.

Wiring Difficulty Support

Directs users to contact tech support for wiring issues.

Color Diagram Viewing Notice

Recommends viewing diagrams in color online.

Electrical Components - 3HP Models

G1023RL/RLX/RLW Electrical Components Overview

Shows electrical components for 3HP models.

Electrical Components - 5HP Model

G1023RLWX Electrical Components Overview

Shows electrical components for the 5HP model.

Wiring Diagrams - 3HP Models

G1023RL/RLX/RLW 3HP Wiring Diagram

Wiring diagram for 3HP models.

Wiring Diagrams - 5HP Model

G1023RLWX 5HP Wiring Diagram

Wiring diagram for the 5HP model.

Section 10: Parts

G1023RL Main Assembly Parts Diagram

Exploded view and parts list for the main assembly.

Arbor and Motor Components

Arbor and Motor Components Diagram

Exploded view of Arbor & Motor components.

Arbor and Motor Parts List

Detailed Arbor and Motor Parts List

Detailed parts list for Arbor & Motor.

Blade Guard and Miter Gauge Components

Blade Guard and Miter Gauge Diagram

Exploded view of Blade Guard & Miter Gauge components.

Fence Components

Fence Components Diagram

Exploded view of Fence components.

G1023RL, W, WX Fence Rails Diagram

G1023RL/W/WX Fence Rails Exploded View

Exploded view of Fence Rails for G1023RL/W/WX.

G1023RLX Fence Rails Diagram

G1023RLX Fence Rails Exploded View

Exploded view of Fence Rails for G1023RLX.

G1023RLW, WX, Router Table & Guard Diagram

Router Table and Guard Components Exploded View

Exploded view of Router Table & Guard components.

Machine Labels Identification

Location and Identification of Machine Labels

Illustrates and lists various warning and ID labels on the machine.

Warranty and Returns Information

Warranty Terms and Return Procedures

Details warranty terms, conditions, and return procedures.

Related product manuals