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Grizzly POLAR BEAR Series User Manual

Grizzly POLAR BEAR Series
52 pages
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MODEL G0839P
POLAR BEAR SERIES
TM
6" X 79" EDGE SANDER
OWNER'S MANUAL
(For models manufactured since 04/18)
COPYRIGHT © JUNE, 2018 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#ESABJH19380 PRINTED IN CHINA
V1.06.18
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Grizzly POLAR BEAR Series Specifications

General IconGeneral
BrandGrizzly
ModelPOLAR BEAR Series
CategorySander
LanguageEnglish

Summary

Introduction

Contact Info

Provides contact details for Grizzly Industrial Technical Support and Documentation Manager for assistance.

Manual Accuracy

Explains efforts to ensure manual accuracy and how to find updated versions online.

Identification

Controls & Components

Machine Data Sheet

Section 1: Safety

Safety Instructions for Machinery

Provides critical safety instructions for operating the machinery, including warnings about electrical hazards and operator alertness.

Additional Safety for Edge Sanders

Offers specific safety precautions tailored to the operation of edge sanders, covering entanglement and dust hazards.

Section 2: Power Supply

Availability

Discusses power supply circuit requirements and the need for qualified electricians for installation.

Full-Load Current Rating

Explains the machine's amperage draw at rated output and risks of overloading the circuit.

Circuit Information

Defines a power supply circuit and emphasizes using a correctly sized circuit for the machine.

Circuit Requirements for 110V

Details the specific voltage, cycle, phase, and circuit size needed for 110V operation.

Circuit Requirements for 220V

Outlines the requirements for connecting the machine to a 220V power supply circuit.

Grounding Requirements

Explains the importance of proper grounding for electrical safety and details grounding for 110V and 220V operation.

Extension Cords

Advises against using extension cords and specifies requirements if one is necessary, including gauge and length.

Converting Voltage to 220V

Provides instructions and warnings for converting the machine from 110V to 220V operation by an electrician.

Section 3: Setup

Needed for Setup

Lists included and not-included items required for assembling the edge sander.

Unpacking

Guides users on how to unpack the machine, inspect for damage, and retain packaging materials.

Inventory

Lists all parts shipped with the machine and provides guidance on checking for missing items.

Hardware Recognition Chart

A visual guide to identify and match hardware components during inventory and assembly.

Assembly

Provides step-by-step instructions for assembling the edge sander stand and attaching the main unit.

Dust Collection

Discusses the importance of dust collection, minimum CFM requirements, and connecting a dust hose.

Site Considerations

Weight Load

Advises on ensuring the installation surface can support the machine, accessories, and workpieces.

Space Allocation

Recommends adequate space for operation, material handling, and maintenance access.

Physical Environment

Details optimal environmental conditions (dry, temperature, humidity) for machine operation and longevity.

Electrical Installation

Instructs on placing the machine near power and protecting cords from hazards.

Lighting

Emphasizes the need for adequate and safe lighting to prevent operator distraction or errors.

Test Run

Section 4: Operations

Operation Overview

Provides a basic understanding of how the machine is used, emphasizing seeking additional training.

Choosing Sanding Belts

Guides users on selecting appropriate grit and class of sanding belts for different finishes.

Sanding Tips

Offers advice on extending belt life, proper workpiece handling, and even belt wear.

Positioning Platen

Explains how to adjust the platen vertically for edge sanding and horizontally for face sanding.

Installing Belt

Step-by-step instructions for removing the old belt and installing a new sanding belt.

Adjusting Belt Tracking

Details how to adjust the sanding belt's alignment on the rollers for optimal performance.

Adjusting Table Height & Tilt

Adjusting Main Table Height

Instructions on how to raise or lower the main table to match workpiece thickness.

Adjusting Main Table Tilt

Guides on tilting the main table for bevel sanding operations using the scale pointer.

Adjusting End Table Tilt

Instructions for tilting the end table for contour sanding with bevelled contours.

Edge & End Sanding

Face Sanding

Contour Sanding

Bevel Sanding

Edge & End Bevel Sanding

Instructions for edge and end bevel sanding using the main table tilt and miter gauge.

Contour Bevel Sanding

Guides on performing contour bevel sanding on the end table with bevelled workpieces.

Section 5: Accessories

PRO-STICK® Abrasive Surface Cleaners

Introduces cleaners designed to extend the life of sanding belts by removing residue.

T26419-Syn-O-Gen Synthetic Grease

Describes a high-performance synthetic grease for lubrication of machine components.

Dust collection accessories

Lists various components for building a dust collection system, including hoses and fittings.

Anti-Fatigue Mat

Features a heavy-duty mat designed for operator comfort and safety in the workshop.

Basic Respiratory Protection

Recommends respirators for protection against wood dust hazards and related illnesses.

Basic Eye Protection

Lists various safety glasses and face shields for protecting eyes from flying particles.

Section 6: Maintenance

Schedule

Outlines an ongoing and weekly/monthly maintenance schedule to ensure safe operation and performance.

Lubrication

Details essential lubrication procedures for machine components to ensure smooth operation.

Cleaning & Protecting

Provides instructions for cleaning and protecting the machine after use.

Section 7: Service

Troubleshooting

Offers solutions for common problems related to the motor, electrical system, and general operation.

Sander Operation

Addresses common symptoms like excessive vibration, surface squaring issues, and burn marks.

Calibrating Table Tilt

Calibrate Main Table Tilt

Steps to accurately calibrate the main table's tilt angle to ensure precise sanding results.

Calibrate End Table Tilt

Instructions for calibrating the end table's tilt angle for accurate contour sanding.

Calibrating Miter Gauge

Tensioning/ Replacing V-Belt

Section 8: Wiring

Wiring Safety Instructions

Crucial safety warnings and guidelines for working with the machine's electrical wiring.

Electrical Components

Identifies key electrical parts of the machine, including the switch box, junction box, and capacitor.

Wiring Diagram

Provides detailed wiring diagrams for both 110V and 220V configurations of the machine.

Section 9: Parts

Main

Illustrates the main assembly of the edge sander with numbered parts for reference.

Main Parts List

Lists all main parts of the edge sander with their corresponding reference numbers and descriptions.

Main Parts List, Continued

Continues the detailed list of parts for the edge sander, including hardware and components.

Labels & Cosmetics

Warranty Card

Warranty & Returns

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