AC3OperaonandMaintenance
Pumping Units
Installaon
Standard Pumping Units for AC3 Pumps.
Part No. ‘F’ No. Output/stoke Color Outlet Size
78033‐PL F800091 0.010cc Red
Ø4mmOD
PushType
78034‐PL F800092 0.015cc Green
78035‐PL F800093 0.025cc Yellow
78036‐PL F800094 0.040cc Blue
78037‐PL F800095 0.060cc Grey
78038‐PL F800096 0.100cc Black
34237‐402 F800108
N/ABlankingPlug
MaximumOutputpressure
fromeachPumpingUnit
1740PSI/120Bar
Output pressure
Making the Looms
ThislubricantdistribuonlinesshouldbemadeupofGroeneveldØ4mm,semi‐rigid,nylontubing.Itisrecommendedthatthe—
tubingispre‐filledwithgreasetosaveontherequirementtoprimethesystemonceinstalled.
Fromthepumpposionestablishthemostconvenientrouteforthelubricaonlines.Itmaybepreferredtogroupthelinesinto
loomsdependingonpumplocaonandquantyandposioningofthegreasepoints.Ifgroupingthelines,intolooms,allow‐
sufficientlengthforconnecontothebulkheadoutletconnectorsandthebearings,makinganallowanceformovementonthe
machinery.Inconjunconwiththe‘Installaon Record’sheet(seepage16),fitthenumberidenficaonsleevestothelinesatthe
pumpandbearingends.Theloomshouldbeprotectedalongitslengthwiththeconduit/spiralbinding/sleevingand/ortape(for
partnumberssee‘Accessories’ onpage13).
Installaon:
Workingfromthefurthestpointfromthepump,feedthelubricaonlinesthroughthemachinefollowingexisngmachineservices,
wherepossible.Ensurethatthelubricaonlinesareposionedtofitthebearingfings.Whereabearingisonamovingpart,‐
ensurethatthelineissufficienttoallowforfullmovement.Toavoidrubbingorfriconwithmovingparts,grommetsorprotecve
sleevingshouldbeused.Also,dependingontheseverityofmovement,compressionfingsmaybepreferredatthebearingpoints.
Connecng the lines:
Cuteachlubricaonlinetolengthensuringaclean,squarecutisachieved.Connecttothebearingusingpushfitorcompression
connectors.ENSURE TUBING IS PUSHED FIRMLY INTO CONNECTOR. TEST ASSEMBLY BY PULLING FIRMLY ON THE LINE AFTER
INSTALLATION.UsingtheSystemSpecificaonSheetconnecttheloomtocorrespondingnumberedpumpingunits.When‐
runningthetubingintothepumpingunits,togivetheloomstrengthandrigidity,thetubesshouldbeclippedtogethertoforman
arrangementwithanoffsetfromthepumpof50to60mm(2”‐2‐1/2”).Thestarngpointfortheloomcanbeasrequired.
Starngwiththeboomrowofoutletsandpumpingunit“1”,theloomshouldthenrunaroundthepump,thenontoconnect
withthenextrowofpumpingunitssothattheloomtakestheformofaspiral,andsoonunlallpumpingunitsareconnected.
Tubesshouldbekepttogetherwithe‐clipsatintervalsofevery6pumpingunits.Theloom,orlooms,canthenberoutedonto
thechassisasrequired.
Note:Alldamagedpipeworkshouldbereplacedusinggenuinespareparts,failuretodosocancausesystemmalfunconsand
safetyissues.
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