Grundfos DDI 60-10 User Manual

English (GB)
2
English (GB) Installation and operating instructions
Original installation and operating instructions.
CONTENTS
Page
1. General information
1.1 Introduction
These installation and operating instructions contain all the
information required for starting up and handling the DDI 222
diaphragm dosing pump.
If you require further information or if any problems arise, which
are not described in detail in this manual, please contact the
nearest Grundfos company.
1.2 Service documentation
If you have any questions, please contact the nearest Grundfos
company or service workshop.
1.3 Information about the product
1.3.1 Pump types
The DDI 222 dosing pump is available for a variety of
performance ranges in various sizes:
The following is indicated on the pump nameplate
(see section 4.1 Identification):
• The pump type which specifies the stroke volume, connection
size and performance data (see below).
• The pump serial number which is used to identify the pump.
• The most important characteristics of the pump configuration,
e.g. dosing head and valve materials. They are described in
section 4.2 Type key.
• Maximum flow rate and maximum counter-pressure.
• Supply voltage or mains voltage and mains frequency.
1.3.2 Connection size
1. General information
2
1.1 Introduction
2
1.2 Service documentation
2
1.3 Information about the product
2
1.4 Applications
4
1.5 Warranty
4
2. Safety
5
2.1 Identification of safety instructions in this manual
5
2.2 Qualification and training of personnel
5
2.3 Risks when safety instructions are not observed
5
2.4 Safety-conscious working
5
2.5 Safety instructions for the operator/user
5
2.6 Safety instructions for maintenance, inspection and
installation work
5
2.7 Unauthorised modification and manufacture of spare
parts
5
2.8 Improper operating methods
5
2.9 Safety of the system in the event of a failure in the
dosing system
5
2.10 Dosing chemicals
6
2.11 Diaphragm breakage
6
3. Transport and intermediate storage
6
3.1 Transport
6
3.2 Delivery
6
3.3 Unpacking
6
3.4 Intermediate storage
6
3.5 Return
6
4. Technical data
7
4.1 Identification
7
4.2 Type key
8
4.3 General description
9
4.4 Safety functions
9
4.5 Dimensional sketches
10
4.6 Weight
11
4.7 Materials
11
4.8 Control unit
11
5. Installation
12
5.1 General information on installation
12
5.2 Installation location
12
5.3 Mounting
12
5.4 Installation examples
12
5.5 Tube / pipe lines
14
6. Electrical connections
15
6.1 Connecting the signal lines for DDI 222
15
6.2 Connecting the power supply cable
17
7. Start-up/shutdown
17
7.1 Initial start-up / subsequent start-up
17
7.2 Operating the pump
18
7.3 Shutdown
18
8. Operation
18
8.1 Control and display elements
18
8.2 Switching on/off
18
9. How to use the control unit
19
9.1 Menu levels
19
9.2 General functions of the control unit
19
9.3 Signal outputs
21
9.4 First function level
22
9.5 Second function level
23
9.6 Calibration
27
9.7 Service level
29
9.8 Resetting to default settings
32
9.9 Current signal control 0-20 mA / 4-20 mA
32
9.10 Flow Monitor
36
9.11 Batch menu / batch mode
41
9.12 Timer menu / timer mode
42
9.13 Creating a master/slave application
43
9.14 Hotkeys / info keys
44
9.15 Pump safety functions
45
10. Maintenance
46
10.1 General notes
46
10.2 Maintenance intervals
46
10.3 Cleaning suction and discharge valves
46
10.5 Diaphragm breakage
47
10.6 Replacing the diaphragm
47
10.7 Repair
48
11. Fault finding chart
49
12. Disposal
50
Warning
Prior to installation, read these installation and
operating instructions. Installation and operation
must comply with local regulations and accepted
codes of good practice.
Note
These complete installation and operating
instructions are also available on
www.grundfos.com.
Pump types
DDI 60-10
DDI 150-4
Note
The pump for viscous liquids is called HV variant
in the following.
Pump type Connection size HV variant
DDI 60-10 DN 8 DN 20
DDI 150-4 DN 20 DN 20

Grundfos DDI 60-10 Specifications

General

Brand	Grundfos
Model	DDI 60-10
Category	Water Pump
Language	English