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Halstead ACE HE 30 User Manual

Halstead ACE HE 30
47 pages
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Supplied By www.heating spares.co Tel. 0161 620 6677
USER INSTRUCTIONS
TO BE GIVEN TO THE USER
G.C. Appliance No. 47-333-19 (Ace HE 24)
G.C. Appliance No. 47-333-20 (Ace HE 30)
G.C. Appliance No. 47-333-13 (Ace HE 35)
0086
PIN 87/BQ/44
ACE HE Type
24, 30 & 35
COMBINATION CONDENSING BOILER
751094 ACE HE INST MANUAL:751094 ACE HE 28/9/10 09:44 Page 1

Table of Contents

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Halstead ACE HE 30 Specifications

General IconGeneral
Output30 kW
DHW Output30kW
Warranty2 Years
Fuel TypeNatural Gas
MountingWall-mounted
TypeCombination Boiler
ErP Heating EfficiencyA

Summary

USER INSTRUCTIONS

INTRODUCTION

1.1 IMPORTANT INFORMATION

Statutory requirements and regulations for gas appliance installation.

1.2 GENERAL DESCRIPTION

Overview of the appliance's microprocessor, components, and functionality.

TECHNICAL SPECIFICATIONS

2.1 GAS CATEGORIES

Appliance certification and gas category compliance for GB and IE.

2.2 PERFORMANCE DATA

Detailed performance specifications for Ace HE 24, 30, and 35 models.

2.3 GENERAL SPECIFICATIONS

Physical and electrical specifications of the appliances, including dimensions and power.

2.4 OVERALL DIMENSIONS AND MINIMUM CLEARANCES

Diagrams and measurements for appliance placement and safety clearances.

2.5 CONCENTRIC AIR / FLUE DUCT SPECIFICATIONS

Information on different concentric flue kits and accessories available.

2.5.1 KIT A + TELESCOPIC HORIZONTAL WALL TERMINAL (C13)

Details for installing a horizontal telescopic flue kit.

2.5.2 KIT B VERTICAL CONCENTRIC FLUE TERMINAL (C33)

Details for installing a vertical concentric flue kit.

2.5.3 KIT C: HORIZONTAL ANTI-PLUME FLUE KIT (C13)

Kit for reducing plume nuisance from horizontal terminals.

2.5.4 KIT D: EXTERNAL VERTICAL FLUE - (C33)

Kit for external vertical flue installations.

2.6 KIT E CHIMNEY FLUE LINER KIT (B23)

Kit for open flue applications using a chimney liner.

2.7 KIT F: TWIN FLUE SYSTEM (C53)

Kit for installations with separate air intake and flue duct.

2.8 ADDITIONAL CONCENTRIC FLUE KITS

Optional kits for extending flue length and configurations.

2.8.1 PLUME DIVERTER TERMINAL INSTALLATION

Kit to reduce terminal clearances for plume dispersal.

APPLIANCE HYDRAULIC CIRCUITS

INSTALLATION REQUIREMENTS

3.1 STATUTORY REQUIREMENTS

Legal requirements for gas appliance installation in GB and IE.

3.2 APPLIANCE LOCATION

Limitations and requirements for siting the appliance.

3.3 FLUE TERMINAL POSITION

Recommendations for flue terminal placement to ensure safety and prevent nuisance.

3.4 VENTILATION REQUIREMENTS

Guidance on air supply requirements for different flue types.

3.5 CONDENSATE DISPOSAL

Requirements and recommendations for condensate drain piping.

3.6 GAS SUPPLY

Guidelines for connecting and ensuring adequate gas supply.

3.7 CENTRAL HEATING SYSTEM

Information on connecting to sealed central heating systems.

PUMP

Available pump head specifications for the appliance.

EXPANSION VESSEL

Requirements for expansion vessel sizing based on system volume.

WATER TREATMENT, CLEANSING AND FLUSHING THE HEATING SYSTEM

Recommendations for system cleaning and protection with inhibitors.

3.8 DOMESTIC HOT WATER SYSTEM

Guidelines for mains water supply and hot water pipe runs.

3.9 ELECTRICITY SUPPLY

Requirements for mains electrical connection and earthing.

3.10 EXTERNAL CONTROLS

Information on compatible room thermostats and external controls.

APPLIANCE INSTALLATION

4.1 UNPACKING THE APPLIANCE

Contents of the appliance packaging and handling notes.

4.2 PREPARING THE WALL

Instructions for preparing the wall for appliance mounting.

4.3 MOUNTING THE APPLIANCE

Step-by-step guide for mounting the appliance onto the wall plate.

4.4 CENTRAL HEATING & DOMESTIC HOT WATER SERVICE CONNECTIONS

Guidance on connecting CH and DHW pipes.

4.5 GAS CONNECTION

Instructions for making the gas supply connection.

4.6 CONDENSATE CONNECTION

Details on connecting the condensate drainpipe.

4.7 PRESSURE RELIEF VALVE CONNECTION

Instructions for connecting the discharge pipe from the safety valve.

4.8 AIR / FLUE DUCT INSTALLATION

General instructions for installing air/flue ducts.

4.8.1 INSTALLING THE AIR/FLUE DUCT FROM INSIDE THE ROOM

Method for installing ducts through internal walls.

4.8.2 INSTALLING THE AIR/FLUE DUCT FROM OUTSIDE THE BUILDING

Method for installing ducts through external walls.

4.9 ELECTRICAL CONNECTIONS

Guide to connecting electrical supply and external controls.

COMMISSIONING & TESTING

5.1 FILLING THE WATER SYSTEM

Procedure for filling and flushing the water system before commissioning.

5.2 COMMISSIONING THE APPLIANCE

Step-by-step guide for lighting and setting up the appliance.

5.3 DHW FLOW RATE

Information on the fitted DHW flow regulator.

5.4 FINAL CHECKS

Post-installation checks before final handover.

5.5 LOCKOUT INDICATION AND RESET THE APPLIANCE

How to identify and reset lockout conditions.

5.6 FROST PROTECTION

Explanation of the appliance's frost protection feature.

5.7 OVERHEAT PROTECTION

How the overheat protection functions and lockout codes.

5.8 OTHER FEATURES

Description of other features like pump seizure, soft start, keep-hot.

5.9 USERS INSTRUCTIONS

Guidance for installers on instructing users on operation and maintenance.

5.10 APPLIANCE LOG BOOK

Importance and use of the appliance logbook for service history.

ROUTINE SERVICING

6.1 COMBUSTION CHECK

Procedure for checking combustion performance and gas supply.

6.2 GAS CONTROL VALVE, FAN & BURNER ASSEMBLY

Steps for accessing and removing the gas valve, fan, and burner.

6.3 BURNER

Instructions for inspecting and cleaning the burner.

6.4 IGNITION & DETECTION ELECTRODES

How to inspect, clean, and align electrodes.

6.5 COMBUSTION CHAMBER & HEAT EXCHANGER

Inspection of the combustion chamber and heat exchanger for debris.

6.6 CONDENSATE DRAIN

How to clean the condensate drain.

6.7 DOMESTIC COLD WATER INLET FILTER

Instructions for removing and cleaning the water inlet filter.

6.8 RE-ASSEMBLY & RE-COMMISSIONING

Steps for reassembling components and recommissioning.

6.9 FINAL CHECKS

Final checks after re-assembly and recommissioning.

INTERNAL WIRING DIAGRAM

7.1: FUNCTIONAL FLOW WIRING DIAGRAM

Diagram illustrating the appliance's internal wiring connections.

FAULT FINDING

8.1 GENERAL

Preliminary checks before troubleshooting faults.

8.2 DIAGNOSTIC DIGITAL DISPLAY

Explanation of the digital display and lockout codes.

8.3 FAULT FINDING CODES

Reference to diagnostics chart for ignition failures.

8.4 DHW FAULT FINDING

Troubleshooting steps for Domestic Hot Water (DHW) demand issues.

8.5 CENTRAL HEATING FAULT FINDING

Troubleshooting steps for Central Heating (CH) demand issues.

RESET LOCK-OUT CODES

Table detailing fault codes, reasons, and actions.

BLOCKING CODES

Table detailing blocking codes, reasons, and actions.

REPLACEMENT OF PARTS

9.1 IGNITION AND DETECTION ELECTRODES

Procedure for replacing ignition and detection electrodes.

9.2 IGNITOR UNIT AND IGNITION LEADS

Procedure for replacing the ignitor unit and ignition leads.

9.3 GAS CONTROL VALVE

Instructions for removing, replacing, and setting up the gas control valve.

9.3.1 GAS CONTROL VALVE REMOVAL, REPLACEMENT AND SET-UP

Detailed steps for gas control valve replacement.

9.3.2 COMBUSTION CHECK SET-UP

Guidance on combustion checks after gas valve replacement.

9.4 FAN

Procedure for replacing the fan assembly.

9.5 BURNER

Procedure for replacing the burner assembly.

9.6 COMBUSTION CHAMBER FRONT INSULATION

Procedure for replacing front combustion chamber insulation.

9.7 COMBUSTION CHAMBER REAR INSULATION

Procedure for replacing rear combustion chamber insulation.

9.8 HEAT EXCHANGER

Procedure for replacing the heat exchanger.

9.9 PUMP (HEAD ONLY)

Procedure for replacing the pump head.

9.10 DIVERTER VALVE MOTORISED HEAD

Procedure for replacing the diverter valve motorised head.

9.11 HYDROBLOCK ASSEMBLY

Procedure for replacing the hydroblock assembly.

9.12 EXPANSION VESSEL

Procedure for replacing the expansion vessel.

9.13 PRESSURE RELIEF VALVE

Procedure for replacing the pressure relief valve.

9.14 WATER TEMPERATURE SENSORS

Procedure for replacing water temperature sensors.

9.15 FLUE SENSOR

Procedure for replacing the flue sensor.

9.16 PLATE HEAT EXCHANGER

Procedure for replacing the plate heat exchanger.

9.17 CONDENSATE DRAIN SYSTEM

Procedure for cleaning or replacing the condensate drain system.

9.18 PRESSURE GAUGE

Procedure for replacing the pressure gauge.

9.19 AUTO AIR VENT

Procedure for replacing the auto air vent.

9.20 CONTROL PCB

Procedure for replacing the control PCB.

9.21 TIME CLOCK

Procedure for replacing the time clock.

9.22 DHW FLOW SWITCH, DHW FLOW REGULATOR AND DHW FILTER

Procedure for replacing DHW flow switch, regulator, and filter.

9.23 DRAINING THE APPLIANCE

Procedure for draining the appliance before component replacement.

SHORT PARTS LIST

benchmark GAS BOILER COMMISSIONING CHECKLIST

SERVICE INTERVAL RECORD

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