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Hamilton Engineering EVO Plus Series User Manual

Hamilton Engineering EVO Plus Series
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TABLE OF CONTENTS
TABLE OF CONTENTS
USING THIS MANUAL ..................................................... 2
TABLE OF CONTENTS .......................................................3
PART 1. GENERAL INFORMATION ............................... 4
A. How It Operates ...........................................................................4
B. Glossary ...........................................................................................6
C. Dimensions .............................................................................. 7–8
D. Pre Installation Requirements .........................................8–9
E. Pressure Relief Valve ................................................................. 9
PART 2. ELECTRICAL ..................................................... 10
A. Electrical Connection/Requirements ...............................10
B. Internal Wiring Connection ...........................................10–11
PART 3. GAS CONNECTION ...........................................12
A. Gas Connection And Inspection ......................................... 12
B. Gas Piping .....................................................................................12
C. Gas Tables ..................................................................................... 13
D. Gas Valve Setup ................................................................. 13–14
E. Setting the Maximum Load .................................................15
F. Setting the Minimum Load...................................................16
G. Gas Conversion .......................................................................... 17
H. Gas Valve Maintenance/Replacement ........................... 17
PART 4. VENTING ........................................................... 18
A. Approved Venting Materials ................................................18
B. Venting the EVO ............................................................... 19–24
C. Inlet Air Vent ............................................................................... 25
D. Venting Runs that Exceed
Maximum Combined Length .............................................. 25
E. Heater Removal From An Existing
Common Vent System ..................................................25–26
F. Condensate Requirements .................................................. 26
PART 5. PIPING ................................................................27
A. Hydronic Heating Boiler Piping .........................................27
B. Boiler Schematic Drawings ................................................. 28
C. Fill & Purge Heating System .............................................. 29
D. Removing Air From the Heat Exchanger ...................... 29
E. Water Heating Piping ............................................................30
F. Water Heating Schematic Drawings .......................31–35
PART 6. STARTUP PROCEDURES .............................36
A. Items to Be Checked Before Lighting the EVO .......... 36
B. Lighting Instructions .......................................................36–37
C. Operating Instructions ............................................................37
D. Adjusting the Temperature on the EVO Display ........ 37
E. Sequence of Operation..........................................................38
PART 7. SERVICING ........................................................38
A. Servicing The EVO ................................................................... 38
B. Placing the EVO Into Normal Operation ....................... 38
C EVO Soft Lockout Codes ...................................................... 39
D. EVO Hard Lockout Codes ......................................................41
E. To Turn O Gas to the Appliance ...................................... 42
F. Pump & Wiring Control ......................................................... 42
G. To Turn O Gas to the Appliance ...................................... 42
H. Status Readings ........................................................................ 43
I. EVO Sensor Resistance Table ............................................ 43
PART 8. MAINTENANCE ...............................................44
A. Periodic Maintenance of Heater and Inspections
B. Annual Inspection ........................................................... 45–49
C. Condensate Trap Cleaning Instructions.........................50
D. Combustion Chamber Coil
Cleaning Instructions ..................................................... 51–52
E. EVO Controls .............................................................................. 53
F. Coil Anti-Scaling Prevention Feature .............................. 54
PART 9. SPECIAL INSTALLATION REQS ................... 55
A. Installation Requirements—Massachusetts ............... 55
B. Installation At High Altitudes .............................................. 56
PART 10. PARTS BREAKDOWN .......................... 5760
APPENDIX. ADDL ELECTRICAL DRAWINGS .......... 61
Main Power & Relay Assembly and
Cascade Wiring for EVO ............................................................... 61
Main Power & Relay Assembly ............................................... 62
Cascade Box with 3G Router ..................................................... 63
PART 11. WARRANTY INFORMATION ......................64
A. Warranty Contact Information ..........................................64

Table of Contents

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Hamilton Engineering EVO Plus Series Specifications

General IconGeneral
BrandHamilton Engineering
ModelEVO Plus Series
CategoryWater Heater
LanguageEnglish

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