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Hamworthy F150V User Manual

Hamworthy F150V
68 pages
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FLEET SERIES BOILERS
Floor Standing, Condensing ,
Fully Modulating, Pre-Mix,
Gas Fired Boilers for Heating & Domestic
Hot Water Installations
Installation, Commissioning
and Operating Instructions
Models: F40V, F50V, F60V, F70V, F85V,F100V
F125V & F150V
NATURAL GAS I
2H
IMPORTANT NOTE
THESE INSTRUCTIONS MUST BE READ
AND UNDERSTOOD BEFORE INSTALLING,
COMMISSIONING, OPERATING OR
SERVICING EQUIPMENT

Table of Contents

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Hamworthy F150V Specifications

General IconGeneral
BrandHamworthy
ModelF150V
CategoryBoiler
LanguageEnglish

Summary

Introduction to Fleet Boilers

Boiler Models Overview

Details the different models of the Fleet boiler range and their corresponding output specifications.

Optional Kits and Peripherals

Outlines available optional kits, control peripherals, and their functionalities.

Supply and Delivery Information

Warranty Terms and Conditions

Outlines the terms, conditions, and limitations for warranty assistance on the appliance.

Frame Sets and Pipe Work Kits

Describes the packaging, handling, and delivery verification of pipe work kits.

Site Location and Preparation Guidelines

Site Location Requirements

Provides guidance on selecting an appropriate site and floor requirements for boiler installation.

Gas Supply Specifications

Specifies requirements for the gas supply pipework, testing, and pressure.

Flue System Requirements

Details requirements for the boiler's flue system, including materials and installation.

Water Supply and Treatment

Outlines specifications for the water supply, system treatment, and pressure.

Condensate Connection Guidelines

Explains the requirements for connecting and draining condensate from the boiler and flue.

Electrical Supply and Safety

Covers electrical supply requirements, wiring, and safety precautions for the boiler.

Boiler Assembly Procedures

General Assembly Procedure

Describes the general process of boiler assembly and handling precautions.

Water Connection Installation

Details the procedure for connecting water pipes to the boiler modules.

Flue Connection Procedure

Explains how to connect the flue system to the boiler modules.

Pre-Commissioning Checks

Gas Supply Pre-Commissioning

Checks required for the gas supply before commissioning the boiler.

Ventilation Pre-Commissioning

Ensures correct ventilation and air supply to the plant room before commissioning.

Pipe work, Valves and Pump Checks

Pre-commissioning checks for pipework, valves, and pump systems.

Flue System Checks

Checks for the flue system's correct design and installation.

Electrical Checks

Verifies correct and isolatable electrical connections before commissioning.

Prior to Lighting Checks

Gas System Leak Check

Procedure for checking the boiler's gas system for leaks.

Gas Inlet Pressure Testing

Verifies the gas inlet pressure at the boiler for correct operation.

Boiler Commissioning and Initial Lighting

Initial steps for commissioning the boiler, including initial lighting.

Ignition Controller Verification

Checks the operation of the boiler's ignition controller.

Gas Supply Pressure Verification

Confirms the correct gas supply pressure when modules are firing.

Combustion Performance Checks

Site checks to confirm correct combustion performance.

Flow Rate Adjustment for 20°C AT

Procedure for adjusting the flow rate to achieve the specified temperature differential.

Controls Operation and Functions

Fascia Display and Info Button

Explains how to use the Info button to access different display levels and data.

Fascia Label and Panel Overview

Details the symbols and labels on the boiler's fascia control panel.

Default and Status Code Display

Describes the default screen display and how status codes are shown.

Lockout and Setpoint Adjustment

Explains lockout codes and how to adjust heating circuit setpoints.

End User Parameter Settings

Information on modifying boiler parameters to suit individual end-user needs.

System Functions Overview

Details various functions like Frost Protection, Anti Legionella, and Pump Overrun.

Frost Protection Mechanisms

Describes the system's frost protection mechanisms based on temperature levels.

Anti Legionella Functionality

Explains the function to prevent bacteria growth by heating DHW periodically.

Pump Overrun and Controls

Details the pump's operation after cycles and other control features.

Automatic Summer/Winter Switching

Outlines the automatic switching between summer and winter heating modes.

LMU BMS Control and Fault Log Access

Configuration for BMS control and accessing the LMU fault log.

Fault Finding Procedures

Safety Temperature Limiter Issues

Explains the function of the safety temperature limiter and troubleshooting.

Water Flow Switch Operation

Describes the water flow switch and its role in preventing boiler damage.

Ignition Controller Faults

Details the function of the ignition controller and troubleshooting flame issues.

Servicing Procedures

Annual Service Guide

Provides a step-by-step procedure for performing annual boiler servicing.

Four Year Service Requirements

Details additional steps required for a four-year service interval.

Component Replacement Guide

HT Electrode and Flame Probe Replacement

Instructions for replacing the HT electrode and flame probe.

Water Sensor Replacement

Procedure for removing and replacing the flow/return water sensors.

Flue Gas Sensor Replacement

Guidance on replacing the flue gas sensor.

Temperature Limiter and Flow Switch Replacement

Steps for replacing the temperature limiter and water flow switch.

Gas Valve and Fan Replacement

Instructions for replacing the gas valve and fan assembly.

Control PCB and Display Replacement

Steps for replacing the main control PCB (LMU) and display screen.

Pressure Switch Replacement

Instructions for replacing low gas and air pressure switches.

Recommended Spares

Electrical Spare Parts List

List of electrical spare parts with their corresponding part numbers.

Mechanical Spare Parts List

List of mechanical spare parts with their corresponding part numbers.

Casing Spare Parts List

List of casing spare parts with their corresponding part numbers.

Appendix A - Gas Data

General Boiler Gas Data

General gas data for different boiler models including input and output ratings.

Module Specific Gas Data

Specific gas data per boiler module, like connection size and pressure.

Appendix B - Electrical Connections and Controls

Electrical Supply and Wiring Requirements

Details on electrical supply requirements, wiring, and safety for boilers.

Appendix C - Flue Data

Flue System General Requirements

General requirements and recommendations for flue systems.

Specific Flue System Requirements

Specific requirements for flue system design, materials, and installation.

Waste Gas Data and Materials

Data on waste gas, materials, suction, and condensate discharge for flues.

Flue Discharge and Location

Requirements for safe and efficient flue discharge and termination.

Appendix D - Ventilation

Air Supply Requirements

Recommendations for adequate air supply for combustion and ventilation.

Natural and Mechanical Ventilation

Requirements for natural and mechanical ventilation systems.

Boiler House Temperature Limits

Specifies maximum temperatures for boiler house ventilation.

General Ventilation Requirements

General requirements for air supply to avoid contamination and ensure proper function.

Appendix E - Water Data

Water Circulation System Details

Details on water circulation system requirements and recommendations.

Pressure Relief and Altitude Gauges

Information on safety valves and water pressure monitoring.

Pipework and Flow Controls

Requirements for vent pipes, flow controls, and minimum water flow rates.

Appendix F - Cascade Control

Merley Sequence Controller Setup

Configuration for enabling cascade control using a Merley sequence controller.

Useful User Information

Warranty Registration

Hamworthy Heating Accredited Agents

Regional Sales and Service Contacts

Contact details for Hamworthy Heating's accredited agents by region.

Customer Service Centre Contacts

Contact telephone numbers for sales, technical, servicing, and spares.

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