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Hardi
Paint Sprayer
NK SB Series
Hardi NK SB Series User Manual
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7 - F
ault F
inding
106
Mechanical Problems
Emergency Op
er
ation - Liquid sy
stem
In case of power failure, it is possible to operate all functions of the
operating unit manually. F
irst disconnect the multi-plug from the
control box. Now manually turn the emer
genc
y contr
ol k
nobs on the
distribution valves.
The problem may be due to a blown fuse. A fuse is placed inside the
control box. F
use type:
Thermo.
105
107
Table of Contents
Default Chapter
3
Table of Contents
3
1 Identification
7
Identification Data
7
Sprayer
7
Manufacturer
7
Spare Parts
7
2 General Safety Instructions
9
Obligations and Liability
9
Comply with the Instruction Book
9
Before First Use of the Sprayer
9
Obligations of the Operator
12
Risks in Handling the Sprayer
13
Disclaimer
13
Organizational Measures
14
Personal Protective Equipment
14
Representation of Safety Symbols
15
Explanation of Symbols
15
Warning Signs on the Sprayer
16
Explanation of Labels
16
Safety and Protection Equipment
18
Safety at Start-Up
18
Faulty Safety Equipment
18
Informal Safety Measures
19
Additional Safety Instructions
19
Operator Training
20
Authorized Persons
20
Safety Measures in Normal Operation
21
Protection Equipment
21
Residual Energy
22
Possible Dangers
22
Service and Maintenance Work
23
Statutory Inspection
23
Preventive Measures
23
Design Changes
24
Operator Limitations
24
Spare Parts, Wear Parts and Aids
24
Cleaning and Disposal
25
Environmental Protection
25
Workstation
26
Intended Place for Operator
26
Risks of Non-Compliance
26
If the Safety Information Is Ignored
27
Possible Risks and Dangers
27
Safety Information for Operators
28
General Safety and Accident Prevention
28
Coupling and Uncoupling the Sprayer
28
Use of the Sprayer
29
Road Transport
30
Hydraulic System
31
Electrical System
32
Universal Joint Shaft
33
Field Sprayer Operation
34
Environmental Precautions
34
Service Work Precautions
35
Cleaning
35
Service and Maintenance
36
3 Description
37
General Info
37
Front View
37
Rear View
38
Identification Plates
39
Sprayer Use
40
Frame
40
Tanks
40
Lifetime
40
Liquid System
41
Pump
41
Chemfiller (Optional)
41
Filters
42
Self-Cleaning Filter
42
Rinsetank (Optional)
43
Clean Water Tank (Optional)
43
BK Control Unit
43
EVC Control Unit
43
Valves and Symbols (Optional)
44
Diagram - Basic Liquid System (BK Operating Unit)
45
Diagram - Basic Liquid System (EVC Operating Unit)
46
Diagram - Liquid System with Options (BK Operating Unit)
47
Diagram - Liquid System with Options (EVC Operating Unit)
48
Spray Boom
49
Boom and Terminology
49
Equipment
50
Footboard (Optional)
50
Nozzle Pressure Gauge
50
Safety Locker
50
Canister for Pesticide Information
51
External Cleaning Device
51
4 Sprayer Setup
53
General Info
53
Unloading the Sprayer from the Truck
53
Before Putting the Sprayer into Operation
53
Checking the Suitability of the Tractor
54
General Info
54
Calculating Actual Weights and Loads
54
Data Required for the Calculation
55
Calculation of Required Minimum Front Weight
55
Calculation of Actual Front Axle Load [T3] of the Tractor
56
Calculation of Actual Total Weight [W] of the Combined Tractor and Sprayer(S)
56
Calculation of Actual Rear Axle Load [T2] of the Tractor
56
Calculation Compared to Permissible Values
56
Transmission Shaft
57
Operator Safety
57
PTO Installation
57
Hydraulic Systems
58
General Info
58
Requirements for Tractor
58
Electrical Connections
59
Installation of Control Unit Brackets
59
Speed Transducer for Tractor
60
Road Safety Kit
60
Power Supply
60
Liquid System
61
Self-Cleaning Filter - Choice of Restrictor
61
Pulsation Damper
61
5 Operation
63
General Info
63
Environmental Info
63
Boom
64
Safety Info
64
Manoeuvring of the Spray Boom
65
Boom Tilt Function
65
Liquid System
66
General Info
66
Filling/Washing Location Requirements
66
Filling of Water
66
Filling through Tank Lid
67
Filling of Rinsing Tank (Optional)
67
Filling of Clean Water Tank (Optional)
67
External Filling Device
68
Safety Precautions - Crop Protection Chemicals
69
Filling Chemicals through Tank Lid
70
Filling Liquid Chemicals by Using HARDI Chemfiller (Optional)
70
Filling Powder Chemicals by Using HARDI Chemfiller (Optional)
72
Agitation before Resuming a Spray Job
73
Before Returning to Refill the Sprayer
73
Parking the Sprayer
74
Chemfiller Rinsing
74
Liquid Fertilizer
75
Additional Information
75
Cleaning
76
General Info
76
Quick Reference - Cleaning
77
Standard Cleaning
78
Cleaning the Tank and Liquid System
79
Cleaning and Maintenance of Filters
79
Use of Detergents
79
Use of Rinsing Tank and Rinsing Nozzles (Optional)
80
Full Internal Cleaning (Soak Wash)
81
Technical Residue
82
Using the Drain Valve
83
Outside Cleaning - Use of External Cleaning Device
83
6 Maintenance
85
Lubrication
85
General Info
85
Suitable Lubricants
85
Grease Nipple
86
Grease Gun Calibration
86
Boom Lubrication & Oiling Plan
87
Lift Lubrication & Oiling Plan
87
Lubrication & Oiling Plan - PTO
88
Service and Maintenance Intervals
89
General Info
89
Periodic Inspection
89
Tightening Bolts and Nuts
90
Tightening Hydraulic Hoses
91
10 Hours Service - Self-Cleaning Filter
92
10 Hours Service - Nozzle Filters
93
10 Hours Service - Spraying Circuit
93
50 Hours Service - Greasing the Pump
93
Hours Service - Transmission Shaft (PTO)
93
100 Hours Service - Re-Tightening the Spray Boom
93
250 Hours Service - Hydraulic Circuit
93
250 Hours Service - Hoses and Tubes
93
Occasional Maintenance
94
Safety Valve Activation
94
Pump Valves and Diaphragms Renewal
95
Cone Check/Renewal for Pressure Regulation Valve
96
Cone Check/Renewal for EVC Distribution Valve
96
Nozzle Tubes and Fittings
97
Adjustment of 3-Way Valve
97
Readjustment of Boom - General Info
98
Boom Lift Adjustment
98
Outer Section Adjustment
98
Boom Breakaway Adjustment
99
Trapeze Suspension Adjustment
99
Shield Replacement on Transmission Shaft
99
Replacement of Transmission Shaft Cross Journals
99
Change of Light Bulb
100
Venting the Boom Hydraulics
100
Off-Season Storage
101
General Info
101
Before Storage
101
After Storage
102
7 Fault Finding
103
Operational Problems
103
General Info
103
Liquid System
104
Hydraulic System
105
Mechanical Problems
106
Emergency Operation - Liquid System
106
8 Technical Specifications
107
Dimensions
107
General Info
107
Overall Dimensions
107
Weights
108
Pump Specifications
109
Pump Model 603/7.0
109
Pump Model 1203/9.0
109
Pump Model 1303/9.0
109
Other Specifications
110
Tractor Requirements
110
Temperature and Pressure Ranges
110
Voltage
111
Airborne Noise Emission
111
Filters
111
Technical Residue
111
Materials and Recycling
112
Disposal of the Sprayer
112
Electrical Connections
113
Rear Lights
113
Electrical Connections for SPRAY II
113
EVC Junction Box
114
9 EC Declaration
115
EC Declaration of Conformity
115
Index
117
4
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Hardi NK SB Series Specifications
General
Brand
Hardi
Model
NK SB Series
Category
Paint Sprayer
Language
English
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