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Harley-Davidson 2005 - Page 12

Harley-Davidson 2005
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1-4 2005 PDI: All Models
FXDWG
After removing carton and protective plastic wrap:
1. See Figure 1-8. Remove and discard cloth tie (1) secur-
ing handlebar.
2. Remove the four bolts (2) from the riser. Retain the four
bolts.
3. Reroute the left hand switch wire conduit from between
the riser to a position in front of the riser.
4. Retrieve riser caps from passenger backrest.
5. Position the handlebar on top of the risers and fasten the
riser caps in place using the bolts removed in step 2.
6. See ADJUSTING HANDLEBARS– ALL MODELS and
Figure 1-10. Following the Dyna Glide, Softail, XL 883,
XL 883L and XL 1200R Models procedure, adjust the
handlebars and tighten the riser bolts to 12-18 ft-lbs
(16.3-24.4 Nm) in the sequence given.
7. See Figure 1-9. Attach brake line (2) and ground wire (3)
on upper triple clamp with clamp (1). Position brake line
inboard from fastener. Tighten fastener to 30-60
in-lbs
(3.4-6.8 Nm).
Figure 1-8. FXDWG
1. Cloth tie
2. Riser bolts (4)
3. Shipping clamps
4. Protective block
1
4
3
2
6052
6053
Figure 1-9. FXDWG Brake Line and Ground Wire
3
2
1
1
2
6062
1. Clamp
2. Brake line
3. Ground wire
4. Clamp
5. Screw
4
5
6059

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