2.14REAR BRAKE MASTER CYLINDER
GENERAL
Do not use parts from single caliper repair kits (9/16 inch
bore) on dual caliper models. Likewise, do not use parts
from dual caliper repair kits (11/16 inch bore) on single
caliper models. Using incorrect parts can cause brake
failure, which could result in death or serious injury.
(00278a)
Direct contact of D.O.T. 4 brake fluid with eyes can cause
irritation. Avoid eye contact. In case of eye contact flush
with large amounts of water and get medical attention.
Swallowing large amounts of D.O.T. 4 brake fluid can cause
digestive discomfort. If swallowed, obtain medical atten-
tion. Use in well ventilated area. KEEP OUT OF REACH OF
CHILDREN. (00240a)
D.O.T. 4 brake fluid will damage painted and body panel
surfaces it comes in contact with. Always use caution and
protect surfaces from spills whenever brake work is per-
formed. Failure to comply can result in cosmetic damage.
(00239b)
Do not allow dirt or debris to enter the master cylinder
reservoir. Dirt or debris in the reservoir can cause improper
operation and equipment damage. (00205c)
REMOVAL
Do not remove or install the master cylinder assembly
without first positioning a 5/32-inch (4 mm) thick insert
between the brake lever and lever bracket. Removing or
installing the master cylinder assembly without the insert
in place may result in damage to the rubber boot and
plunger on the front stoplight switch. (00324a)
1. See Figure 2-74. Remove banjo bolt (19) and banjo
washers (18). Discard washers.
2. Remove master cylinder mounting nut (17).
3. Loosen jam nut (21) on threaded brake rod (22/23).
4. Unscrew push rod (9) from brake rod.
NOTE
Wrench flats on push rod allow a wrench to be used if needed.
5. Raise pedal to move master cylinder/reservoir (12) forward
and out of frame bracket (16).
2008 Dyna Service: Chassis 2-41
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