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Harris ZX10 User Manual

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ZX Series
FM Transmitters
ZX2500, ZX3750, ZX5000, ZX7.5, & ZX10
TECHNICAL MANUAL
888-2595-001
ZX Series FM
Transmitter
Dec 20, 2011
Rev: J
T.M. No. 888-2595-001
© Copyright Harris Corporation 2009, 2010, 2011
All rights reserved

Table of Contents

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Harris ZX10 Specifications

General IconGeneral
RF Output Impedance50 ohms
Audio Input Impedance600 ohms balanced
Output Power10000 W
ModulationFM
Power SupplyInternal
CoolingAir-cooled

Summary

Section 1 Introduction

Manual Contents

Lists the Harris ZX series solid-state radio transmitters covered by this manual.

Features and Benefits

Highlights the key useful features and advantages of the Harris ZX Series transmitters.

General Product Description

Provides an overview of the ZX series solid-state transmitters and their main assemblies.

Transmitter Nomenclature

Explains how ZX transmitters are named based on exciter and amplifier chassis combinations.

Tri-mode Operation

Describes the three operating modes (FM, FM+HD, HD) that ZX transmitters can support.

ZX Transmitter General Construction

Details the solid-state construction and hot-pluggable modules used in ZX transmitters.

Simplified Block Diagrams

Refers to figures providing simplified block diagrams of amplifier and transmitter models.

Major Subassemblies

Identifies and describes the key subassemblies within the ZX series amplifier and transmitters.

Transmitter Accessories

Discusses various add-on options and accessories that may be present in a ZX transmitter system.

Section 2 Installation

Field Services

Outlines Harris's field service options for transmitter installation and commissioning.

Unpacking

Provides instructions for unpacking the transmitter and inspecting for shipping damage.

Returns and Exchanges

Details the procedure and conditions for returning or exchanging equipment.

Transmitter Documentation

Stresses the importance of studying the technical manual and drawings before installation.

Site Selection

Guides on choosing a proper installation location, considering environmental factors.

AC Mains Requirements

Specifies the AC power requirements for transmitters, including voltage and phase options.

Surge Suppression Devices

Recommends the use of surge protection devices for incoming AC mains lines.

Ground Requirements

Explains the necessity of AC safety ground and RF earth ground connections for the transmitter.

Cooling System Requirements

Details the forced air cooling system requirements and considerations for transmitter operation.

Personnel and Equipment Protection

Outlines safety measures for personnel and equipment during installation and operation.

Remote Control Installation

Explains the methods for remotely controlling the ZX series transmitter.

Section 3 Operation

Controls and Indicators

Describes the front panel controls, indicators, and the controller board features.

System Metering Assembly

Details the system metering panel used in higher power models for monitoring output power.

Basic Operational Procedures

Provides essential procedures for the transmitter operator.

Section 4 Theory of Operation

RF Interconnect Wiring Diagram

Discusses the RF signal path from the exciter through amplifiers to the output.

Output Assembly

Explains the function of the output assembly, including the combiner and harmonic filter.

AC-DC Interconnect Wiring Diagram

Details the AC power input and DC distribution within the amplifier chassis.

PA Backplane

Describes the PA backplane's role in supporting RF amplifiers and detecting faults.

IPA Backplane

Explains the IPA backplane's function, fault detection, and shutdown capabilities.

I/O Filter PCB

Details the I/O filter board's role as the main interface for various connections.

8X PS Interface PCB

Explains the interface board connecting power supply modules to the chassis.

16X Load PCB

Describes the load board's function in monitoring ballast load temperatures.

PA, IBOC PCB

Details the PA module's RF amplification and bias control circuitry.

Transmitter Controller PCB

Explains the functions of the transmitter controller PCB for operation and state management.

Auto Restart

Describes the auto-restart circuit's function to restart PA modules after transient events.

APC Circuit and Power Level Adjust

Details the Automatic Power Control (APC) circuit and how power levels are adjusted.

Operating Mode and Bias Level Control

Explains how the transmitter selects operating modes and adjusts bias levels.

Metering

Describes how the front panel meter displays operating parameters like power, voltage, and current.

Fault and Status Signaling

Details how fault conditions and operational status are indicated via LEDs.

System Metering Assembly

Explains the assembly that displays system RF forward and reverse power.

System Interconnect (multi-PA chassis transmitters)

Describes interconnecting multiple PA chassis for parallel operation as a single transmitter.

Section 5 Maintenance and Alignments

General Maintenance Guidelines

Provides general guidance for maintaining transmitter performance and longevity.

Spares Holding

Recommends maintaining a stock of spare parts for quick issue resolution.

Safety Precautions

Outlines crucial safety measures to follow during maintenance procedures.

Transmitter Logbook

Advises on logging transmitter performance and results for troubleshooting.

Maintenance Logbook

Describes the information to be recorded in the maintenance log for failure reporting.

Routine Maintenance

Suggests a routine for cleaning and monitoring to detect potential problems.

MTBF Estimates

Provides Mean Time Before Failure (MTBF) estimates for key subassemblies.

Basic Maintenance Procedures

Details fundamental maintenance tasks for operators and technicians.

Advanced Maintenance Procedures

Outlines advanced procedures for chief engineers and lead technicians.

Special Part Replacement Notes

Provides notes on replacing major subassemblies like modules and PCBs.

Section 6 Troubleshooting

Contacting Harris Service

Provides contact information and resources for obtaining technical support from Harris.

Troubleshooting Table

Directs the reader to a table for diagnosing and resolving transmitter problems.

Section 7 Parts List

ZX5000 Replaceable Parts List

Lists replaceable parts for the ZX5000 model, including part numbers and reference designators.

ZX10 Replaceable Parts List

Lists replaceable parts for the ZX10 model, including part numbers and reference designators.

Appendix A - FM Web Remote Option

Introduction

Introduces the FM Web Remote option for ZX series transmitters and its structure.

General Product Description

Describes the FM Web Remote's functionality for monitoring and control via web and Ethernet.

Installation

Provides instructions for installing the FM Web Remote option.

Operation

Explains how to monitor, log, and command the transmitter using the FM Web Remote.

Theory of Operation

Explains the microcontroller, software stack, and hardware components of the FM Web Remote.

Maintenance

Covers key maintenance procedures for the FM Web Remote.

Troubleshooting

Provides a table for troubleshooting common issues with the FM Web Remote.

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