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Hawker F20/4H1C-R User Manual

Hawker F20/4H1C-R
52 pages
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1
AEROSPACE
Nickel – Cadmium
Batteries
Operating and
Maintenance Manual
UK
The document reference is online, please check the correspondence between the online documentation and the printed version.

Table of Contents

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Hawker F20/4H1C-R Specifications

General IconGeneral
BrandHawker
ModelF20/4H1C-R
CategoryCamera Accessories
LanguageEnglish

Summary

1.0 Maintenance Manual Purpose and Use

1.1 Application of Ni/Cd aircraft batteries

Describes where Ni/Cd aircraft batteries are used for starting engines, operations, and emergency backup.

1.2 Features and designation of the battery

Details the features, construction, and naming conventions of the Hawker Ni/Cd airborne battery.

1.3 Basic electrochemical reactions in cells

Explains the electrochemical processes of energy conversion and gas evolution within battery cells.

1.4 Specified definitions

Defines key terms and parameters such as current rates, rated current, rated capacity, and end point voltage.

1.5 Commonly used terms

Explains common terminology related to battery charging, testing, and performance like IUI charge and capacity test.

1.6 Technical data

Provides essential technical specifications for battery operation, cell data, and battery models.

2.0 Safety measures and instructions

2.1 Safety Instructions, Warnings and Notes

Explains the meaning of CAUTION, ATTENTION, and NOTE for safe battery handling and maintenance.

2.2 General safety instructions

Outlines essential safety guidelines, including PPE, handling, and avoiding hazards like sparks and electrolyte.

3.0 Commissioning of new batteries

3.1 Log book

Emphasizes the importance of maintaining a log book for recording battery process steps and measurements.

3.2 Goods inwards inspection Task for new batteries

Details the inspection procedures upon receiving new batteries, checking for damage and completeness.

3.3 Commissioning Task 3.2 for new batteries

Provides step-by-step instructions for the commissioning process of new batteries, including checks and charging.

3.4 Release to aircraft Task 3.3

Describes the procedures for releasing a battery for installation and use on an aircraft.

4.0 Maintenance Intervals

4.1 Unscheduled maintenance procedures

Outlines procedures for unscheduled battery removal, investigation, and repair.

4.2 Scheduled maintenance procedures

Defines the recommended schedules for monthly, quarterly, and annual battery maintenance.

4.3 Maintenance Facility

Specifies requirements for dedicated battery maintenance shops and trained technicians.

4.4 Spare parts for repair

Information on using approved spare parts identified in the Illustrated Parts List (IPL).

4.5 Equipment, Tools and Consumables for maintenance

Lists recommended equipment, tools, and consumables for battery maintenance and repair.

5.0 Storage Tasks for airworthy batteries

5.1 Short-term storage of charged batteries

Provides guidelines for storing maintained and charged batteries for up to 3 months.

5.2 Long-term storage of discharged batteries

Outlines procedures for storing discharged batteries for up to 5 years.

6.0 Transportation of batteries

Task 6.1 Shipment of batteries

Details the steps for preparing and shipping batteries in accordance with regulations.

7.0 Maintenance Tasks

Task 7.1 Monthly on “aircraft" check

Describes the monthly inspection procedures for batteries fitted on aircraft.

Task 7.2 Quarterly maintenance of airborne batteries

Outlines the quarterly maintenance tasks for airborne batteries after installation.

Task 7.3 Annual maintenance of airborne batteries

Details the annual maintenance and inspection procedures for airborne batteries.

8.0 Sub-Tasks of maintenance / commissioning procedures

Task 8.1 Reconditioning of cells

Details reconditioning procedures for cells underperforming discharge capacity requirements.

Task 8.2 Check and adjust the torque of the lower pole nuts

Describes how to check and adjust the torque of lower pole nuts during annual maintenance.

Task 8.3 Insulation resistance measurement

Explains the procedure for measuring insulation resistance between battery components.

Task 8.4 Check of electrolyte density

Details the method for checking the electrolyte density of battery cells.

Task 8.5 Testing vents response pressure after cleaning

Describes testing the response pressure of battery vents after cleaning.

Task 8.6 Battery cleaning procedure

Outlines the cleaning procedure for disassembled battery components using soapy water.

Task 8.7 Functional Test on thermostats

Details functional testing of thermostats, thermistors, and temperature switch assemblies.

9.0 Fault finding (Unscheduled maintenance)

10.0 Unscheduled Tasks

Task 10.1 Inspection and diagnostic

Details the inspection and diagnostic steps for batteries removed from aircraft.

Task 10.2 Replacement of upper pole nuts

Describes the procedure for replacing upper pole nuts, spring washers, and intercell links.

Task 10.3 Replacement of lower pole nuts

Outlines the replacement process for lower pole nuts, sealing caps, and seals.

Task 10.4 Replacement of the Thermostat Switch Assembly

Details the steps for replacing the thermostat switch assembly on the battery.

Task 10.5 Replacement of the Main Battery Connector

Provides instructions for replacing the main battery connector assembly.

Task 10.6 Replacement of the Battery Case and or Battery Lid

Covers the procedures for replacing the battery case or lid.

Task 10.7 Replacement of Cell(s)

Details the process for replacing individual battery cells or the entire set.

Task 10.8 Replacement of insulating material

Explains how to replace insulating material, liners, and empty containers within the battery.

Task 10.9 Commissioning of repaired batteries

Outlines the commissioning steps for batteries that have undergone repair.

Appendices

Appendix 1 IUI-CHARGE

Graphical representation of the typical IUI-charge process for a 24V aircraft battery.

Appendix 2 CONSTANT CURRENT CHARGE

Illustrates typical constant current charging curves for a 24V aircraft battery.

Appendix 3 II-CHARGE

Graphical representation of the typical II-charge process for a 24V aircraft battery.

Appendix 4 TEMPERATURE HARNESSES

Lists battery models with their corresponding temperature harnesses, sensors, and switching ranges.

Appendix 5 RECOMMENDED TOOLS AND CONSUMABLES

Lists recommended tools and consumables for performing battery maintenance.

Appendix 6 CONSUMABLE FOR MAINTENANCE

Lists specific consumables used for battery maintenance procedures.

Appendix 7 DISPOSAL

Provides guidance on the proper disposal of batteries in accordance with local regulations.

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