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Hayward TriStar VS Series User Manual

Hayward TriStar VS Series
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TriStar VS Technical Guide
© 2014 Hayward Pool Products
Version 1
Display Rev: 1.01
Comm Rev: 0.96
Drive Rev: 2.00.oz
®
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Hayward TriStar VS Series Specifications

General IconGeneral
ModelTriStar VS Series
TypeVariable Speed Pump
Voltage230V
Energy EfficiencyEnergy Star Certified
ControlDigital
Motor TypePermanent Magnet
ControllerIntegrated
Wet End MaterialThermoplastic

Summary

Safety Precautions

General Safety Guidelines

Read and follow all instructions in the owner's manual and on the equipment for safe operation.

Electrical and Bonding Safety

Ensure proper electrical wiring, grounding, and bonding for safe operation and to prevent shock.

TriStar VS Overview

TriStar VS SP3200VSP Model

Details on the SP3200VSP model, its stand-alone capabilities, and lack of controller communication.

TriStar VS SP3200VSPND Model

Information on the SP3200VSPND model, its compatibility with automation systems, and control interface.

Installation - Plumbing

Plumbing for New Pools

Guidance for proper pipe and equipment sizing when installing on a new pool.

Plumbing for Existing Pools

Ensuring maximum flow does not exceed pipe and equipment capacity in existing pools.

Installation – SP3200VSP Electrical

Interface Removal and Disconnection

Step-by-step guide to removing and disconnecting the control interface for electrical installation.

Installation – SP3200VSPND Electrical

Wiring Compartment Cover Removal

Procedure for removing the wiring compartment cover for SP3200VSPND electrical installation.

Installation - Electrical Internal Wiring Locations

Interface and Controller Connections

Details on wiring plugs for wall-mounted interface and controller connections for different models.

Power and Grounding Connections

Information on incoming line voltage connections, ground wire terminal, and bonding lug.

Configuration Switches

Explanation of Dip Switches for pump address on SP3200VSPND models.

Installation - Interface Removal and Positioning

Interface Repositioning Procedure

Guide to removing and repositioning the interface assembly for optimal placement.

Installation - Interface Wall Mount

Wall Mount Kit Installation

Instructions for using the wall mount kit to remotely mount the interface assembly.

Installation - Hayward/Goldline Controls

Connecting to Control Systems

Procedure for wiring the pump to Hayward/Goldline control systems for data communication.

Installation - Hayward/Goldline Controls

Compatible Software Versions

List of software versions required for the TriStar VSP SP3200VSPND to operate with controllers.

Setting Pump Address with DIP Switch

Guide to configuring the pump address using the SW200 DIP switch settings.

Installation - Valve Actuator Ports

Jandy AquaLink Port Identification

Diagram showing port locations on Jandy AquaLink for valve actuators and relay connections.

AC vs. DC Actuator Ports

Distinction between AC valve actuator ports and DC relay ports, noting which are used.

Installation - Valve Actuator Ports

Actuator Pigtail Wiring

Instructions for using the GLX-ACT-CONN pigtail for actuator connections to the AquaLink.

Incoming Power Connection

Diagram showing how to connect incoming power to the unit via L1 and L2 terminals.

Installation - Valve Actuator Ports

Piggybacking Actuator Ports

Guidance on using existing ports for multiple actuators when new ports are unavailable.

Connecting to Speed Steps

Wiring instructions for connecting actuators to Speed Step 1, 2, or 3 as needed.

Installation - Relay Connected Controls

Pump Power Relay Wiring

Procedure for connecting pump power (230 VAC) to the Filter Pump Relay.

Auxiliary Relay Wiring

Connecting auxiliary relays for control signals from third-party systems.

Installation - Relay Connected Controls

DC Voltage to Aux Relays

Wiring DC voltage from RS485 to the 'line in' contacts of auxiliary relays.

COM to ICOM Connection

Connecting the COM terminal on RS485 to the ICOM terminal on the pump interface.

Installation - Relay Connected Controls

Speeds Based on Auxiliary Relays

How the number of auxiliary relays dictates the available speeds (2, 4, or 8 speeds).

Speed Control Configuration Table

Table showing specific STEP 1, 2, 3 status for each speed setting (1-8).

Installation - Remote Stop Switch

Wiring the Remote Stop Switch

Instructions for connecting a remote stop switch to the OVRD and ICOM terminals on the pump.

Programming - User Interface

Preset Speeds and Navigation

Overview of preset speed buttons and menu navigation buttons for programming.

Control Buttons and LEDs

Explanation of Stop/Resume, Quick Clean buttons, and Check System/Timers Active LEDs.

Programming - Configuration

Accessing the Configuration Menu

Steps to unlock and enter the Configuration Menu by pressing specific buttons.

Programming - Configuration

Navigating Configuration Settings

Guidance on using the '>' button to enter menus and +/- buttons to adjust parameters.

Programming - Configuration

Setting Day and Time

Procedure for setting the current day, hour, minute, and AM/PM in the configuration menu.

Programming - Configuration

Speed Indicator Selection

Choosing between RPM or percentage of full speed as the speed indicator.

Programming - Configuration

Setting Maximum Allowed Speed

Configuring the maximum speed limit for the pump, from 600-3450 RPM or 17-100%.

Setting Minimum Allowed Speed

Configuring the minimum speed limit for the pump, from 600-3450 RPM.

Programming - Configuration

Setting Prime Duration

Adjusting the prime duration period in 30-second intervals, from 15 minutes to zero.

Selecting Remote Control Mode

Choosing between Stand Alone (default) or Relay Control mode for pump operation.

Programming - Configuration

Low Temp Operation Configuration

Enabling/disabling low temperature operation and setting the activation temperature for drive protection.

Programming - Configuration

Resetting Default Parameters

Option to reset all parameters to factory settings or skip the reset.

Timer Programming Preparation

Transitioning to timer programming mode for setting or changing time clock perimeters.

Programming - Timers

Timers Menu Access

How to access the Timers Menu to begin setting up timer schedules.

Timer 1 Default Settings

Information on Timer 1's factory default settings for RPM, days, and times.

Programming - Timers

Modifying Timer Settings

Procedure to modify timer settings or navigate to the next timer.

Renaming and Adjusting Speeds

How to rename timers and adjust speed settings for each timer.

Programming - Timers

Setting Timer Start and Stop Times

How to change the start and stop times for a specific timer.

Selecting Active Timer Days

Choosing the active days for a timer: individual day, 7-day, or 5-day schedule.

Programming - Speeds 1-4

Accessing Speeds Menu

Steps to enter the Speeds Menu to configure individual speed settings.

Naming and Setting Speed Duration

Applying names to speeds and setting their duration from 30 minutes to 12 hours.

Programming - Speeds 1-4

Setting Speed Values

Configuring the speed for each setting from 600 RPM (17%) to 3450 RPM (100%).

Operation

Operation

Preset Speed Operation

How pressing speed buttons selects pre-set speeds and durations, and how +/- adjust speed.

Control Button Functions

Explanation of Stop/Resume and Quick Clean button functions during operation.

Programming Scenarios

Stand Alone Scenario Example

Illustrates a possible stand-alone operating scenario with timer priority explained.

Diagnostics

Accessing Diagnostic Menu

Steps to access the diagnostic screen for viewing pump performance and troubleshooting information.

Real-time Diagnostic Displays

Overview of real-time displays including firmware revisions, serial number, power, and temperature.

Event Log and Error Viewing

How to access and view the event log for past errors and trip conditions.

Troubleshooting - Fault Codes

Drive Overheat Faults

Indicates internal overheating. Check motor airflow path and for blockages.

Processor Failure Faults

Indicates a problem with the motor drive processor, possibly requiring replacement.

Drive Overload Faults

Indicates excessive motor current draw. Check impeller, diffuser, and seals.

Troubleshooting - Fault Codes

Keypad Stuck Faults

Indicates a stuck interface button, potentially requiring interface replacement or unsticking.

DC Voltage Faults

Low or high DC bus voltage indicates issues with incoming line voltage.

Motor Phase Lost Faults

Indicates an open motor phase, possibly requiring motor replacement.

Communication Interference

Addresses interference issues when connected to GL/Hayward controls, causing 'Pool bridge comm'.

Troubleshooting - Fault Codes

Communication and Memory Failures

Indicates communication problems or damaged/corrupted drive memory, requiring replacement.

Unknown Opcode and Startup Failures

Errors due to corrupted drive software or inability to start the motor.

Breaker Tripping Issues

If the breaker trips, check input wiring and breaker; replace drive and motor if persistent.

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