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Hayward TriStar User Manual

Hayward TriStar
15 pages
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P/N: IS3200
Rev. F
__________________________________________________________________________________________
OWNER’S MANUAL
INSTALLATION, OPERATION, & PARTS
*50HZ Models are not UL Listed.
TriStar
®
Pump Series
The Hayward TriStar Pump is specifically engineered for the demanding requirements of today’s in-ground swimming pool/spa that is
equipped with large capacity filters, heaters, and pool cleaning equipment. The TriStar is a self-priming pump that includes an
improved seal and impeller design that will provide many years of efficient, dependable, corrosion-free service. The advanced design
provides superior performance while reducing maintenance requirements. NOTE - To prevent potential injury and to avoid
unnecessary service calls, read this manual carefully and completely.
TriStar Pump Replacement Guide
TriStar
TriStar Super II Super II
Model No. Model No. Model No. Model No.
Full Rated Max Rated Full Rated Max Rated
--- SP3207X10 SP3007EEAZ SP3007X10AZ
SP3207EE SP3210X15 SP3010EEAZ SP3010X15AZ
SP3210EE SP3215X20 SP3015EEAZ SP3015X20AZ
SP3215EE SP3220X25 SP3020EEAZ SP3020X25AZ
SP3220EE SP3225X30 SP3025EEAZ SP3025X30AZ
SP3230EE --- --- ---
IMPORTANT – READ CAREFULLY
NOTE - The TriStar is a high performance, high
efficiency pump. When replacing most existing
pumps,
y
ou can use a TriStar pump with a lower
horsepower rating than the existing pump.
Required: 2” plumbing minimum
Recommended: 2 ½” plumbing or larger
SAVE THIS INSTRUCTION MANUAL
HAYWARD POOL PRODUCTS
620 DIVISION STREET ELIZABETH, NJ 07207 (908) 351-5400
WWW.HAYWARDPOOL.COM
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Hayward TriStar Specifications

General IconGeneral
Pump TypeCentrifugal
Voltage115/230 V
SpeedVariable
Port Size2 inches
Max Flow RateVaries by model
Wet End MaterialThermoplastic
Horsepower3 HP

Summary

Hayward TriStar Pump Series Overview

Product Introduction and Benefits

Introduces the Hayward TriStar Pump, highlighting its engineering, performance, and key features for efficient pool operation.

Pump Replacement and Compatibility

Provides guidance on replacing existing pumps with TriStar models, noting compatibility and plumbing requirements.

Important Safety Instructions

Understanding Safety Alerts

Explains safety symbols like WARNING, CAUTION, and NOTICE, detailing their meanings for user protection and hazard awareness.

General Safety Precautions

Covers essential safety measures including electrical safety, professional installation, wiring codes, and proper product usage.

Electrical Safety and Grounding

Electric Shock and Wiring Hazards

Details risks associated with electrical connections, emphasizing GFCI, proper wiring, and avoiding shock hazards.

Grounding and Bonding Procedures

Specifies requirements for grounding the motor and bonding to pool structures to prevent electrical hazards.

Suction Entrapment Hazards

Types of Entrapment Risks

Lists potential entrapment scenarios such as hair, limb, body, evisceration, and mechanical entrapment.

Preventing Entrapment

Provides guidelines on safe suction outlet installation, spacing, and avoiding dual blockage.

Critical Operational Safety Warnings

Pressure and Separation Hazards

Warns about dangers from system pressure, improper component assembly, and potential violent separation.

Fire, Burn, and Installation Hazards

Addresses risks from motor heat, flammable materials, and hazards associated with incorrect installation procedures.

Manual Purpose and Product Benefits

Introduces the manual's scope and highlights the TriStar pump's performance advantages and efficient operation.

Product Specifications and Installation Guide

Pump Dimensions and Ratings

Details the physical dimensions, horsepower ratings, and pipe connection sizes of the TriStar pump.

Installation Site and Mounting

Guides on selecting an optimal location and properly mounting the pump for ventilation and stability.

Pipe Sizing Recommendations

Provides a chart for selecting appropriate pipe sizes based on recommended system flow rates for efficiency.

Plumbing and Electrical Installation

Plumbing and Fitting Guidelines

Covers best practices for sealing connections, using Teflon tape, and selecting appropriate fittings to prevent leaks.

Electrical Wiring and Voltage

Emphasizes adherence to electrical codes, correct voltage matching, and using copper conductors for safety.

Grounding and Bonding Details

Elaborates on connecting to the electrical service ground and bonding to the pool structure for enhanced safety.

Motor Specifications and Start-Up Procedures

Motor Electrical Specifications

Lists detailed motor horsepower, voltage, amperage, and necessary wire/breaker sizing for proper operation.

Pre-Operation Checks

Outlines essential steps before initial pump operation, including pressure testing and ensuring system integrity.

Pump Priming and Operation

Strainer Housing Preparation

Instructions for filling the strainer housing with water and ensuring the O-ring is properly seated and lubricated.

Priming and Starting Steps

Detailed procedure for priming the pump, including safe starting steps and ensuring proper water flow.

Critical Operation Warnings

Emphasizes avoiding dry running, improper chemical addition, and safe strainer cover handling.

Maintenance, Storage, and Seal Replacement

Routine Maintenance Tasks

Covers regular cleaning of the strainer basket and inspection of the strainer cover gasket for wear.

Winterization and Storage

Provides guidance on draining the pump, using antifreeze, and protecting it during off-season storage.

Shaft Seal Replacement Overview

Introduces safety precautions and general steps required for replacing the shaft seal assembly.

Shaft Seal Replacement Procedures

Disassembling Pump Components

Step-by-step guide to remove the motor assembly, impeller, and ceramic seat for seal replacement.

Installing and Reassembling Parts

Instructions for fitting the new shaft seal and reassembling the motor, diffuser, and housing components.

Replacement Parts Identification

Parts Diagram and Listing

Presents a visual diagram of pump components and a detailed listing of part numbers and descriptions.

Detailed Pump Part Information

Impeller and SKU Cross-Reference

Lists specific impeller part numbers for different models and provides a breakdown of pump SKU details.

Troubleshooting Motor and Priming Issues

Motor Start/Stop Problems

Diagnoses and offers solutions for motors that fail to start, shut off unexpectedly, or hum without starting.

Pump Priming Difficulties

Addresses common causes for the pump failing to prime, such as air leaks, clogged baskets, or suction blockages.

Troubleshooting Performance and Noise

Low Flow Diagnosis and Solutions

Explains reasons for reduced water flow, including undersized piping and impeller issues, and provides corrective actions.

Noisy Pump Causes and Remedies

Identifies sources of pump noise like air leaks, vibration, or bearing issues and suggests remedies.

Product Registration Details

Provides fields for recording installation date, pressure readings, and pump/filter model information.

Product Warranty and Registration

Hayward Limited Warranty Policy

Details the terms, duration, and coverage of the Hayward limited warranty for the pump.

Warranty Registration Card Instructions

Guides users on how to fill out and submit the product warranty registration card for record-keeping.

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