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Heat Controller Air Handler Series User Manual

Heat Controller Air Handler Series
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Heat Controller, Inc. • 1900 Wellworth Ave. • Jackson, MI 49203 • (517)787-2100 • www.heatcontroller.com
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Residential Air Handler
Air Handler Series
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Heat Controller Air Handler Series Specifications

General IconGeneral
BrandHeat Controller
ModelAir Handler Series
CategoryAir Handlers
LanguageEnglish

Summary

Model Nomenclature

Model Type and Configuration

Defines the unit's type and installation configuration.

Refrigerant and Capacity

Specifies the refrigerant used and the unit's nominal cooling/heating capacity.

TXV, Voltage, and Controls

Details expansion valve type, operating voltage, and control system.

Cabinet Size and Revision

Describes physical dimensions and the unit's revision status.

General Information

Inspection and Storage

Guidelines for inspecting upon receipt and proper storage of the unit.

Unit Protection

Measures to protect the unit from damage and contamination on-site.

Pre-Installation Preparation

Steps to prepare the unit and site before installation begins.

Safety

Replacement Parts

Requirements for ordering and using approved replacement parts.

Hazard Definitions

Explains the meaning of DANGER, WARNING, CAUTION, and NOTICE labels.

Refrigerant Handling Safety

Precautions for servicing refrigerant circuits with HFC-410A.

Model Physical Data

Unit Dimensional Data

Installation

Air Handler Installation Overview

General notes on installing air handlers in various configurations.

Charging the System

Instructions for proper system charging procedures.

Vertical Installation

Specific steps for vertical upflow and downflow unit placement.

Horizontal Installation

Guidelines for converting and installing the unit in horizontal configurations.

Duct Connections

Procedures for connecting supply and return air ducts to the unit.

Filter Rack Conversion

Steps to convert the filter rack from 1" to 2" filter.

Line Set Installation

Proper techniques for installing refrigerant line sets, including brazing and insulation.

Indoor Coil & Lineset Installation

Details on connecting the indoor coil and TXV to the refrigerant lines.

Evacuation and Charging

Procedures for leak testing, evacuation, and charging the refrigeration system.

Condensate Drain Tubing

Proper installation and maintenance of condensate drain lines and pans.

AXM Control and Wiring

Information on the AXM control board and its wiring connections.

Field Selectable Inputs

Configuration options using DIP switches for unit operation.

Electrical - Thermostat Wiring

Thermostat Installation

Guidance on selecting a location and mounting the thermostat.

Communicating Thermostat Wiring

Wiring diagrams for communicating thermostats to AXM control.

ECM Blower Control

Airflow Configuration

How to select and adjust airflow settings for different operating modes.

AHRI Testing Note

Special note regarding CFM settings for AHRI testing purposes.

Blower Performance Data

Electrical - Power Wiring

115V Conversion Instructions

Steps to convert the unit's power supply from 230V to 115V.

Wiring Diagram

Electric Heat Installation

Electric Heat Installation Steps

Steps for installing electric heat in vertical and horizontal units.

Electric Heat Wiring

Wiring and Setup

Procedures for wiring and configuring electric heat models.

Auxiliary Electric Heat Start-up

Steps to test and verify the operation of auxiliary electric heat.

Electrical Heat Staging Options

Unit & System Checkout

Checkout Procedure

Checklist for verifying installation and system readiness before operation.

Maintenance

Air Filter Maintenance

Guidance on checking and replacing the air filter regularly.

Coil and Drain Maintenance

Annual inspection and cleaning of the indoor coil and drain system.