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Heat Controller Energy Knight B/A-HMC30AS User Manual

Heat Controller Energy Knight B/A-HMC30AS
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Wall Mounted
Mini - Split System
HMC30AS-1/HMH30AS-1/ HMC30BS-1 Single-Zone
Air Conditioning / Heat Pump
Model : B/A-HMC30AS, B/A-HMH30AS
B/A-HMC30BS
Service Manual
CAUTION
Before servicing the unit, read the
"safety precautions" in this manual.
Only for authorized service personne.
HEAT CONTROLLER, INC.

Questions and Answers:

Heat Controller Energy Knight B/A-HMC30AS Specifications

General IconGeneral
Cooling Capacity30000 BTU/H
SEER16
RefrigerantR410A
HSPF9.0
Power Supply208-230V/60Hz/1Ph

Summary

Indoor Unit Functions

Core Operation and Control Features

Covers ON/OFF, temperature sensing, room temp control, starting current, and fan speed.

Operational Indicators and Special Modes

Details LED indicators, dehumidification, sleep, auto air, chaos swing, defrost, and hot-start modes.

Remote Controller Functions

Basic Operation and Mode Selection

Covers ON/OFF, mode selection, fan speed, temperature display/setting, and Jet Cool.

Timer and Sleep Mode Settings

Explains how to set, cancel timers, and activate Sleep Mode Auto.

Airflow and System Reset

Details airflow direction control and the reset function.

Product Specifications (Cooling Only)

Performance Ratings

Covers capacity, input, current, EER, noise, air circulation, and temperature control.

Operational Features Overview

Details deflection, fan/cool steps, airflow control, remocon type, temp range, and modes.

Physical and Electrical Specifications

Includes power supply, refrigerant, cord, fuse, connections, dimensions, and weight.

Product Specifications (Cooling & Heating)

Performance Ratings

Covers capacity, input, current, EER, COP, noise, air circulation, and moisture removal.

Operational Features Overview

Details temp control, deflection, steps, airflow control, remocon, temp range, and modes.

Physical and Electrical Specifications

Includes power supply, refrigerant, cord, fuse, connections, dimensions, and weight.

Indoor Unit Dimensions

Dimension Measurements

Provides W, H, and D measurements for the indoor unit.

Mounting Plate and Hole Cover Details

Illustrates installation plate and tubing hole cover components.

Outdoor Unit Dimensions

Dimension Measurements

Provides W, H, D, L1-L11 measurements for the outdoor unit.

Connection Points Identification

Shows locations of 3-way valves and piping connections on the outdoor unit.

Refrigeration Cycle Diagrams

Cooling-Only Refrigerant Flow

Illustrates the refrigerant cycle for cooling-only models.

Cooling & Heating Refrigerant Flow

Illustrates the refrigerant cycle for cooling and heating models.

Piping Length and Elevation Guidelines

Pipe Specifications and Allowances

Details pipe size, standard/max length, max elevation, and refrigerant allowance.

Installation Layouts and Precautions

Shows pipe routing diagrams and installation cautions for capacity and oil traps.

Indoor Unit Wiring Diagram

Internal Component Connections

Illustrates wiring between components within the indoor unit.

External and Display Connections

Shows connections to the outdoor unit and display PCB assembly.

Outdoor Unit Wiring Diagrams

Cooling-Only Model Wiring

Details the wiring connections for the outdoor unit in cooling-only mode.

Heating Model Wiring

Details the wiring connections for the outdoor unit in heating mode.

Operation Control Details

Time Delay Safety Controls

Explains time delays for compressor, fan, and reversing valve operations.

Chaos Swing Mode Operation

Describes the automatic louver movement for cooling and heating cycles.

Cooling Operation - Stage 1

Initial Start and Load Decision

Explains the first stage of cooling operation and compressor selection.

Operation Diagram and Control Table

Shows temperature trends, compressor, and fan status.

Cooling Operation - Stage 2

Conditions for Stage Decision

Defines conditions required to decide the current operation stage.

Conditions for Shifting Stages

Describes the criteria for transitioning to different cooling stages.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 2.

Cooling Operation - Stage 3

Operation Conditions

Explains when this stage operates and its compressor behavior.

Stage Shifting Conditions

Details the criteria for shifting to other cooling operation stages.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 3.

Heating Operation - Stage 1

Operation Condition and Load Decision

Explains the first heating stage, compressor operation, and load decision.

Stage Shifting Criteria

Details criteria for transitioning to the heating operation stage 2.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 1.

Heating Operation - Stage 2

Operation Conditions

Explains when 100% compressor operation is used in the second stage.

Stage Shifting Criteria

Details criteria for transitioning to the heating operation stage 3.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 2.

Heating Operation - Stage 3

Conditions for Stage Decision

Defines conditions for deciding the operation stage in heating mode.

Conditions for Shifting Stages

Describes the criteria for transitioning to different heating stages.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 3.

Heating Operation - Stage 4

Operation Overview

Explains this stage is used for small loads with 60% compressor operation.

Conditions for Shifting Stages

Details criteria for transitioning to heating stages 1 or 3.

Operation Diagram

Illustrates temperature, compressor, and fan behavior during stage 4.

Hot-Start Control

Operation Principle

Explains fan stops until indoor pipe temperature reaches 82°F(28°C).

Operation Diagram

Shows indoor pipe temperature, fan speed, and compressor status.

Sleep Mode Auto Control

Cooling Mode Sleep Operation

Details temperature adjustments and auto-stop after hours in cooling mode.

Heating Mode Sleep Operation

Explains auto-stop after hours for heating mode.

Special Operation Modes

Forced Operation

Manual override for unit operation without remote control.

Auto Restart Function

Automatic unit operation after power failure.

Unit Display and Diagnostics

Display Indicators and Buttons

Covers signal reception, indicator lamps, and unit buttons.

Self-Diagnosis and Error Codes

Details error codes, LED patterns, and troubleshooting checks.

Installation Guide

Installation Parts and Location Selection

Lists provided parts and guides for selecting unit locations.

Piping Specifications and Layout

Covers piping length, elevation, and installation precautions.

Outdoor Unit Installation Considerations

Details space requirements and placement for the outdoor unit.

Installation Plate and Wall Drilling

Mounting the Installation Plate

Describes how to securely fix the installation plate to the wall.

Drilling the Wall for Piping

Details the process and location for drilling wall holes for piping.

Flaring Work Procedure

Pipe Preparation and Burrs Removal

Covers cutting pipes and removing burrs for proper flaring.

Flaring Process and Checking

Details using the flaring tool and checking the flare quality.

Indoor Unit Piping Connection

Indoor Unit Panel Removal

Details steps to remove side, front, and lower panels for access.

Left Rear Piping Routing

Describes routing indoor tubing and cable for left rear piping.

Indoor Unit Assembly and Piping

Taping and Bundling

Covers taping tubing, drain hose, and cable, and insulating connections.

Indoor Unit Mounting

Details how to hook the indoor unit onto the installation plate.

Connecting Indoor Pippings and Drain Hose

Explains connecting pipes and drain hose to the unit and drain pipe.

Indoor Unit Piping for Right Rear Installation

Insulation and Bundling

Covers wrapping insulation around the connecting portion and bundling pipes.

Routing and Connecting for Right Rear

Details tubing, drain hose, and cable routing for right rear piping.

Indoor Unit Installation and Piping Finalization

Indoor Unit Mounting Procedure

Details securing the indoor unit onto the installation plate.

Final Piping and Insulation

Covers final pipe connections, insulation, and bundling.

Indoor Unit Reassembly

Rerouting Piping and Drain Hose

Describes managing pipes and hoses behind the indoor unit chassis.

Reinstalling Panels and Connectors

Covers refixing panels and connecting the display conductor.

Drain Hose and Outdoor Piping Connection

Drain Hose Installation

Explains drain hose connection points and leak check procedures.

Outdoor Piping Flare Nut Tightening

Details connecting outdoor pipes and using a torque wrench for tightening.

Electrical Cable Connections

Indoor Unit Cable Connection

Details connecting wires to indoor unit terminals and power input.

Cable Specifications and Safety

Covers power supply, connecting cable specs, and wiring diagrams.

Outdoor Unit Electrical Connection and Wiring Prep

Outdoor Unit Cable Connection

Describes removing the control cover, connecting wires, and securing the cable.

Wiring Preparation and Safety Checks

Covers power source, capacity, voltage, and earth leakage breaker.

Drainage System Check

Checking Drain Pan and Hose Flow

Explains testing drainage by pouring water into the drain pan.

Proper Drain Piping Techniques

Details correct orientation and common mistakes in drain piping.

Piping Formation and Routing

Insulating and Securing Indoor Piping

Covers wrapping and securing indoor unit piping with insulation and tape.

Outdoor Unit Piping for Below/Above Installation

Describes routing and sealing pipes based on relative unit placement.

Air Purging and Leak Testing

Importance of Air Purging

Explains the negative effects of air and moisture in the refrigerant system.

Leak Testing Procedure

Details connecting gauges and nitrogen for leak detection.

Refrigerant System Evacuation and Finishing

Soap Water Leak Check Method

Describes using soap water to check for leaks at piping connections.

Vacuum Pump Evacuation

Details connecting the vacuum pump and required evacuation time.

Finalizing Connections and Leak Check

Covers opening valves, removing hoses, and final leak checks.

Test Running and Performance Evaluation

Remote Control and Outdoor Unit Setup

Covers battery installation, outdoor unit anchoring, and valve checks.

Performance Checks and Pump Down

Details evaluating performance and the refrigerant pump down procedure.

Remote Control Functions (Cooling Models)

Basic Operation Buttons

Covers ON/OFF, Time Setting, Timer Set/Cancel, Sleep, Air Circulation.

Display and Setting Buttons

Details Temp Check, °C/°F Select, Airflow Direction, and Reset.

Remote Control Functions (Heat Pump Models)

Basic Operation Buttons

Covers ON/OFF, Time Setting, Timer Set/Cancel, Sleep, Air Circulation.

Display and Setting Buttons

Details Temp Check, °C/°F Select, Airflow Direction, and Reset.

Indoor Unit Disassembly

Removing Front and Side Panels

Details steps to remove right side, front, lower, and left side panels.

Removing the Grille and Lower Section

Covers removing the grille and the lower panel for access.

Indoor Unit Component Removal

Grille Removal and Conductor Disconnection

Details removing the grille and disconnecting sensors and conductors.

Sensor and Conductor Removal

Focuses on removing specific sensors, motor, and PCB connections.

Indoor Unit Internal Component Removal

Control Box and Discharge Grille Removal

Covers removing the control box and the discharge grille assembly.

Evaporator Removal Procedure

Details the steps required to safely remove the evaporator assembly.

Indoor Unit Fan Assembly Removal

Fan Motor Removal Process

Describes loosening screws and separating the fan motor from the cross-flow fan.

Cross-Flow Fan Removal

Details loosening the holder bearing and lifting the cross-flow fan.

3-Way Valve Pump Down Procedure

Pump Down Operation Steps

Details the sequence of valve operations and unit states for pump down.

Gauge Readings and Safety Precautions

Specifies gauge indications, torque values, and leak checks.

Re-Air Purging for Re-installation

Re-Air Purging Procedure

Details steps for purging air during refrigerant system re-installation.

Discharge Refrigerant and Leak Check

Covers refrigerant discharge and final leak checks after purging.

Balancing Refrigerant with 3-Way Valve

Procedure for Refrigerant Balancing

Explains steps to balance refrigerant using the 3-way valve.

Gauge Indications and Discharge

Details gauge readings for refrigerant discharge and handling.

Evacuation Process

Connecting Vacuum Pump

Details connecting the vacuum pump to the charge set.

Evacuation Duration and Confirmation

Explains evacuation time and how to confirm vacuum completion.

Gas Charging Procedure

Connecting Charging Cylinder and Purging

Covers connecting the charging cylinder and purging air from the hose.

Charging with Refrigerant and Final Steps

Details charging with liquid refrigerant and final connection checks.

Cycle Troubleshooting Guide

Temperature Difference and Current Analysis

Relates temp difference and current to issues like leaks or charge problems.

Pressure and Refrigeration Cycle Checks

Details checking suction pressure and identifying causes of trouble.

Troubleshooting: Unit Non-Operation

Initial Power and Sound Checks

Guides initial checks for power supply and operational sounds.

Voltage and Connection Checks

Details checks for power voltage, unit voltage, and cable connections.

PCB Board and Component Checks

Focuses on checking PCB assembly, transformers, and IC outputs.

Troubleshooting: Remote Control Issues

Compressor Delay and Fan Behavior

Explains normal operation after compressor stop and fan speed.

Remote Control vs. Other Faults

Differentiates issues caused by the remote versus other system parts.

LCD Display and Connector Checks

Details checks for battery, LCD marks, and connector contacts.

Troubleshooting: Compressor/Outdoor Fan Failure

Initial Operation and Sensor Checks

Guides on setting mode, checking sensors, and connections.

Relay and Circuit Checks

Details checking relays (e.g., RY-COMP2) and related circuits.

Troubleshooting: Indoor Fan Non-Operation

Motor Connection and Fuse Checks

Covers checking CN-MOTOR connection and the fan motor fuse.

TRIAC Circuit and Voltage Checks

Details checking TRIAC circuits and voltage for high-speed operation.

Troubleshooting: Vertical Louver Issues

Louver Gear and Motor Checks

Checks gear engagement, motor connections, and torque.

Louver Circuit and Assembly Checks

Details checking circuit voltage and assembly interference.

Troubleshooting: Heating Mode Failure

Operation Mode and Pipe Temperature Checks

Guides on setting heating mode and checking indoor pipe temperature.

Electrical System Troubleshooting

Sensor and Thermistor Connection Checks

Covers checking intake, pipe, and room temperature sensors.

PWB DC Voltage and Relay Checks

Details checking DC voltages on PWB and operation of relays.

Indoor Unit PCB Assembly Diagrams

Top View of Indoor PCB

Illustrates components on the top side of the indoor unit's main PCB.

Bottom View of Indoor PCB

Illustrates components on the bottom side of the indoor unit's main PCB.

Outdoor Unit PCB Assembly Diagrams

Top View of Outdoor PCB

Illustrates components on the top side of the outdoor unit's main PCB.

Bottom View of Outdoor PCB

Illustrates components on the bottom side of the outdoor unit's main PCB.

Display PCB Assembly Diagram

Display Unit Components

Shows the layout of the display PCB, including receiver and LEDs.

Connector Interfaces

Details the connectors on the display PCB for main unit connection.

Indoor Unit Schematic Diagram

Main Control Circuitry

Illustrates the schematic of the main control board and MICOM.

Motor and Sensor Connections

Shows the wiring for motors, sensors, and indicator lamps.

Outdoor Unit Schematic Diagram

MICOM and Control Circuits

Illustrates the schematic of the outdoor unit's main control board and MICOM.

Power and Component Wiring

Shows wiring for power, fans, compressor, and sensors.

Indoor Unit Exploded View

Indoor Unit Components Layout

Illustrates the assembly of the indoor unit with part numbers indicated.

Indoor Unit Parts List

Chassis and Grille Components

Lists chassis, grilles, filters, and louvers.

Motor, Fan, and Control Components

Lists motors, fans, control boxes, PCBs, and wiring assemblies.

Outdoor Unit Exploded View

Outdoor Unit Assembly Components

Illustrates the assembly of the outdoor unit with part numbers indicated.

Outdoor Unit Parts List

Panels, Grilles, and Heat Exchangers

Lists panels, grilles, thermistors, and capillary/reversing tubes.

Compressor, Fan, and Control Components

Lists compressors, fans, control boxes, PCBs, and pressure switches.

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