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Heat Controller RSGxxS-1D Series User Manual

Heat Controller RSGxxS-1D Series
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Heat Controller, Inc. 1900 Wellworth Ave. Jackson, MI 49203 (517)787-2100 www.heatcontroller.com
INSTALLATION, OPERATION
& MAINTENANCE MANUAL
Split System A/C & Heat Pump-1.5 to 5 Ton:
RSGxxS/R-1D Series
HRGxxS-1D Series
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Heat Controller RSGxxS-1D Series Specifications

General IconGeneral
BrandHeat Controller
ModelRSGxxS-1D Series
CategoryHeat Pump
LanguageEnglish

Summary

MODEL NOMENCLATURE

13SEER BASE MODELS

Explains the coding for 13SEER base models.

MODELS ABOVE 13SEER

Explains coding for models above 13SEER.

Heat Pump Model Nomenclature

Details model nomenclature for heat pump units.

SAFETY

Safety Alert Symbols and Signal Words

Explains safety symbols and signal words.

General Warnings and Cautions

Provides specific warnings and cautions.

Fire or Electrical Hazard

Details fire and electrical hazards.

Electrical Shock and Grounding

Emphasizes electrical safety and grounding.

1.1 INSPECTION

Outlines unit inspection procedures upon receipt.

1.2 LIMITATIONS

Lists operational and installation limitations.

GENERAL INFORMATION

System Overview

Describes outdoor units and connections.

2.1 DIMENSIONS & CONNECTION SIZES

Provides unit dimensions and connection sizes.

UNIT INSTALLATION

3.1 LOCATION Requirements

Covers site selection and clearance.

3.2 GROUND INSTALLATION

Details ground installation.

3.3 ROOF INSTALLATION

Specifies structural requirements for roof installations.

3.4 UNIT PLACEMENT

Outlines steps for unit placement.

3.5 PRECAUTIONS DURING LINE INSTALLATION

Guidelines for installing refrigerant lines.

3.6 PRECAUTIONS DURING BRAZING OF LINES

Precautions for brazing lines.

3.7 PRECAUTIONS DURING BRAZING SERVICE VALVE

Protecting service valves during brazing.

3.8 UNIT MOUNTING

Guidelines for mounting the unit.

3.9 FACTORY-PREFERRED TIE-DOWN METHOD

Tie-down procedure for high winds.

3.10 REMOVING THE TOP PANEL AND MOTOR

Steps for removing top panel and motor.

ELECTRICAL CONNECTIONS

4.1 GENERAL INFORMATION & GROUNDING

Electrical supply check and grounding.

4.2 FIELD CONNECTIONS POWER WIRING

Steps for connecting power wiring.

4.3 ELECTRICAL DATA CHARACTERISTICS

Table listing electrical data.

EVACUATION AND TUBING

5.0 EVACUATION

Process and importance of system evacuation.

6.1 VAPOR AND LIQUID LINES

Routing and sealing of lines.

6.2 MAXIMUM LENGTH OF LINES

Specifies maximum line length.

6.3 VERTICAL SEPARATION

Guidelines for vertical separation.

COMPRESSOR CRANKCASE HEATER

Function and Operation

Explains the function of the crankcase heater.

LINE SIZING

Suction and Liquid Line Sizing Tables

Tables for selecting suction and liquid line sizes.

SYSTEM PROTECTION AND DEFROST

7.3 PROTECTION FUNCTION INTRODUCTION

Details safety protection functions.

7.4 DEFROST MODE INTRODUCTION

Explains defrost mode conditions.

KEY OPERATIONAL COMPONENTS

4-Way Reversing Valve, Accumulator, Muffler

Describes key operational components.

REFRIGERANT CHARGE MANAGEMENT

8.1 CHARGING BY LIQUID PRESSURE

Method of charging by liquid pressure.

8.2 CHARGING BY WEIGHT

Process of charging by system weight.

8.3 FINAL LEAK TESTING

Leak detection after evacuation and charging.

OWNER INSTRUCTIONS

9.1 MAINTENANCE

Guidance on regular unit maintenance.

Unit Cleaning and Care

Details cleaning procedures for coils and parts.

Refrigerant Venting Caution

Warns against releasing refrigerant.

WIRING DIAGRAMS

10.1 Control Wiring for A/C Unit

Control wiring diagrams for A/C systems.

Outdoor Unit Wiring Diagram for A/C Systems

Illustrates outdoor unit wiring for A/C systems.

10.2 CONTROL WIRING FOR H/P UNITS

Control wiring diagrams for H/P systems.

Wiring Gauge Tables

Tables detailing wiring gauge and quantity.

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