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Heat Controller HBH/V Compact User Manual

Heat Controller HBH/V Compact
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Heat Controller, Inc. 1900 Wellworth Ave. Jackson, MI 49203 (517)787-2100 www.heatcontroller.com
Installation, Operation
& Mainenance Manual
Commercial Horizontal & Vertical
Packaged Water-Source Heat Pumps:
HBH/V Compact

Questions and Answers:

Heat Controller HBH/V Compact Specifications

General IconGeneral
CategoryHeat Pump
RefrigerantR32
Noise Level (Indoor Unit)45 dB
Operating Temperature Range (Heating)24°C
Dimensions (Indoor Unit)300mm

Summary

Basic Unit Description

Standard Controls

CXM Controller, safety switches, LED fault indication, anti-short cycle, random start.

General Information

Safety Warnings

DANGER, WARNING, CAUTION, NOTICE statements for safe installation and operation.

Horizontal Installation

Horizontal Unit Location

Indoor installation required, space for service, avoid freezing/humidity.

Vertical Installation

Vertical Unit Location

Indoor installation, space for service, avoid freezing/humidity.

Ground Loop Heat Pump Applications

Ground-Water Heat Pump Applications - Settings

Water Coil Low Temperature Limit Setting

Use 30°F [-1.1°C] setting for open loop; avoid freeze damage.

Electrical - Line Voltage

Electrical - Power Wiring

Power Connection

Connect incoming line voltage to L side of contactor, consult tables for fuse size.

Electrical - Power & Low Voltage Wiring

Thermostat Connections

Wire thermostat directly to CXM board using 18 AWG wire.

Electrical - Thermostat Wiring

Thermostat Installation

Locate on interior wall, away from drafts, secure back plate, wire thermostat to CXM.

CXM Controls

CXM Controls - Safety Features

Safety Features – CXM Control

Protects compressor, heat exchangers from damage due to operation outside design conditions.

CXM Controls - Operation and Diagnostics

Unit Starting and Operating Conditions

Unit and System Checkout

Unit Checkout

Verify valves, wiring, transformer, temps, fan rotation, condensate line, air coil, controls.

Unit Start-Up Procedure

Preventive Maintenance

Functional Troubleshooting

Main Power Problems

Check voltage, disconnects, transformer, pump/valve operation.

HP Fault - High Pressure

Check water flow, temperature, charge, air filter, fan operation, external static.

LP/LOC Fault - Low Pressure/Loss of Charge

Check charge, start-up water flow, filter, return air, thermostat.

FP1 Fault - Water Coil Low Temperature Limit

Check water flow, antifreeze level, temperature limits, thermistor.

FP2 Fault - Air Coil Low Temperature Limit

Check air filter, fan operation, external static, thermostat, thermistor.

Condensate Fault

Check drain, trap, drainage, moisture on sensor.

Over/Under Voltage Fault

Check voltage, transformer tap, power supply.

Unit Performance Sentinel

Check air flow, water flow, compressor operation.

Functional Troubleshooting - Performance Issues

Performance Troubleshooting (Insufficient Capacity)

Check filter, airflow, static, water flow, charge, scaling, temperature.

High Head Pressure

Check water flow, temperature, charge, scaling.

Low Suction Pressure

Check water flow, air flow, charge, temperature.

Low Discharge Air Temperature

Check airflow, water flow, temperature, charge.

Functional Troubleshooting - Cycle Analysis

Heating Cycle Analysis

Analyze refrigerant pressures and temperatures for heating operation.

Cooling Cycle Analysis

Analyze refrigerant pressures and temperatures for cooling operation.

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