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Heatilator Novus GNRC36 User Manual

Heatilator Novus GNRC36
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01-02 1 28881 Rev G
NOVUS SERIES
REAR DIRECT VENT GAS APPLIANCE
INSTALLATION & OPERATING
INSTRUCTIONS
WARNING!
Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to this manual. For
assistance or additional information, consult a qualified installer, service agency or the gas supplier.
WARNING: If the information in this
manual is not followed exactly, a fire
or explosion may result causing prop-
erty damage, personal injury or loss of
life.
Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
What to do if you smell gas
Do not try to light any appliance.
Do not touch any electrical switch; do
not use any phone in your building.
Immediately call your gas supplier
from a neighbors phone. Follow the
gas suppliers instructions.
If you cannot reach your gas supplier,
call the fire department.
Installation and service must be
performed by a qualified installer,
service agency or the gas supplier.
33 & 36 with the X Burn System
For Residential Use - Meets All HUD Requirements for
Manufactured Housing Installations
U.S. Patent 5,613,487
Read these installation instructions completely before
beginning installation. Failure to follow them could cause
an appliance malfunction resulting in serious injury and/
or property damage.
CAUTION:
Do not expose the appliance to the elements (such as rain, etc.)

Table of Contents

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Heatilator Novus GNRC36 Specifications

General IconGeneral
Product TypeGas Fireplace
ModelNovus GNRC36
Fuel TypeNatural Gas or Propane
EfficiencyUp to 70%
Firebox Size36 inches
Vent TypeDirect Vent
Log Set MaterialCeramic Fiber
Ignition TypeElectronic Ignition
Thermostat CompatibilityYes
Control TypeRemote Control
Fireplace TypeInsert

Summary

Safety Precautions

Read Installation Instructions Completely

Emphasizes reading all instructions before installation to prevent malfunction and injury.

Comply with Local Building Codes

Installation must conform to all local, regional, state, and national codes and regulations.

Qualified Service Person for Installation/Repair

Installation and repair must be done by a qualified service person; annual inspection is recommended.

Do Not Burn Wood or Other Material

The appliance is a vented decorative gas appliance and should not be used for burning wood.

Never Leave Children Unattended

Children should never be left unattended when the appliance is burning.

Use Approved Venting Systems Only

Only approved venting systems should be used; do not connect to solid/gas fuel appliance chimney.

Never Use Flammable Liquids

Never use gasoline, lantern fuel, or similar liquids; keep flammables away.

Shut Off Electricity and Gas for Servicing

Always shut off electricity and gas before servicing to prevent electrical shock or burns.

Do Not Use If Submerged

Do not use if any part has been under water; call technician for inspection and replacement.

Provide Adequate Clearances

Ensure adequate clearances around air openings and for servicing and proper operation.

Certification and Compliance

U.S. and Canada Certification

Appliance tested and listed per ANSI standards, certified by UL, AGA, CGA, or CSA.

Local Codes

Installation must conform with local codes; follow National Fuel Gas Code or CAN/CGA B149.

Installation Diagrams and Tools

Typical Horizontal Installation

Illustrates components and configuration for a typical horizontal venting installation.

Typical Vertical Installation

Illustrates components and configuration for a typical vertical venting installation.

Tools and Building Supplies

Lists essential tools and building materials required for the installation process.

Installation Components

Component List

Lists various installation components with their corresponding part numbers and descriptions.

Location and Clearances

Appliance Dimensions

Provides dimensional data for GNRC33, GNRC36, and GNRH36 models for installation planning.

Venting Clearances

Details clearances required for different vent termination types.

Appliance Locations and Space Requirements

General Location Guidelines

Discusses where the appliance can be installed (bedroom, mobile homes) and general placement.

Clearances for All Appliances

Specifies required clearances from the appliance to combustible surfaces.

Minimum Venting Clearances

Details minimum air space requirements for horizontal and vertical vent runs.

Framing and Mantel Height

Appliance Framing

Illustrates typical framing requirements for the appliance using combustible materials.

Mantel Height for Decorative Series

Specifies mantel height requirements based on mantel projection for decorative models.

Mantel Height for Heater Series

Specifies mantel height requirements for heater models, including hood availability.

Setting the Appliance

Appliance Placement

Instructions on placing the appliance on a flat surface, including carpet/tile considerations.

Securing the Appliance

Describes how to secure the appliance using nailing flanges for drywall installation.

Venting

Horizontal Termination Configurations

Details various horizontal venting setups using 0, 1, 2, or 3 elbows with specific run limits.

Vent Assembly and Shields

Covers assembling chimney sections, installing wall shields, and rear vent heat shields.

Termination Requirements

Specifies rules for vent termination location, cap installation, and clearance dimensions.

Vertical Termination

Vertical Termination Clearances

Details required air space clearances around vertical vent sections.

Vertical Vent Lengths

Explains configurations for maximum vent lengths and support requirements.

Firestop Spacer and Chase Installation

Covers firestop spacer installation and chase/termination specifics including roof pitch and vent heights.

Assembling Vent Sections

Attaching Venting to Appliance

Step-by-step guide on connecting the first vent section to the appliance collars.

Connecting Vent Sections

Instructions on how to join consecutive vent sections, ensuring proper locking.

Assembling Minimum Installation Sections

How to cut and assemble non-unitized MI sections for proper overlap and connection.

Assembling Slip Sections

Method for assembling slip sections with a 1.5" overlap, secured by screws.

Disassembling Vent Sections

Procedure for safely separating assembled vent sections by aligning seams.

Utilities

High Altitude Installation

Guidelines for installing the appliance at higher elevations and potential input rating adjustments.

Gas Line Connection

Instructions for connecting the gas line, including shutoff valve and flexible connector.

Gas Pressure

Pressure Specifications

Details optimum gas pressure information for Natural Gas (N.G.) and Propane (L.P.).

Wiring

General Wiring Requirements

Emphasizes compliance with local codes and NEC/CSA standards for electrical wiring.

Standing Pilot Wiring

Explains the wiring diagram for standing pilot ignition systems.

Electronic Ignition Wiring

Details wiring requirements for electronic ignition systems, including transformer connections.

Junction Box Wiring

Recommendations for wiring junction boxes for independent operation of appliance and fan.

Finishing

Finishing Materials

Defines combustible, noncombustible materials, and high-temperature sealant for finishing.

Finishing Warnings

Important warnings regarding covering grilles and using appropriate sealant.

Appliance Preparation

Installing the Hood

Steps for attaching the hood above the glass panel.

Grille and Panel Removal

Procedures for removing the upper grille panel and control access panel.

Log and Ember Component Placement

Instructions for placing log sets, lava rock, vermiculite, and rock wool for visual effect.

Glass, Screen, and Panel Placement

Guidance on replacing glass/screen and placing the control access panel.

Determining Ignition Type

Ignition System Identification

How to identify if the appliance has standing pilot or electronic ignition by checking wiring.

Lighting Instructions

Safety Before Operating

Critical safety warnings and 'what to do if you smell gas' before lighting.

Electronic Ignition Lighting Steps

Step-by-step procedure for lighting an electronic ignition appliance.

Standing Pilot Lighting Instructions

Detailed steps for lighting the pilot and main burner on a standing pilot system.

Turning Off Gas Procedure

Instructions on how to safely turn off the gas supply to the appliance.

Seasonal Checklist

Safety Warnings

Alerts about high surface temperatures, burns, and supervision of children.

Pre-Operation Checks

List of checks a qualified technician should perform before operating the appliance.

Start-Up Issues and Troubleshooting

Shutting Down Appliance

Procedures for shutting down for long periods for both ignition types.

Fuel Type Considerations

Information on fuel conversions and using approved conversion kits.

Common Start-Up Problems

Lists common issues like condensation, blue flames, odors, and film on glass with causes/solutions.

Maintenance Instructions

Burner and Control Compartment Cleaning

Instructions for cleaning the burner and control compartment annually.

Vent System Inspection

Recommends periodic testing of the venting system for proper operation.

Flame Pattern Checks

How to check flame patterns (color, lifting) and ignitor/thermopile coverage.

Inspection and Cleaning Tasks

Covers inspecting venting, checking flame patterns, and cleaning the glass.

Log Set Maintenance

Instructions for removing and replacing the log set.

Optional Components

Remote Controls

Lists various remote control options for different ignition types and functions.

Fan and Blower Controls

Describes available fan kits and blower control units for the appliance.

Door and Glass Options

Lists bay doors, cabinet-style doors, and decorative glass options.

Trim Kits

Details various trim kits available for decorative appliances and bay doors.

Replacement Parts

Parts List

Provides a detailed list of replacement parts with item numbers, part numbers, and descriptions.

Limited Lifetime Warranty

Warranty Coverage

Details the components covered under the Limited Lifetime and 1 Year Limited Warranties.

Warranty Conditions and Exclusions

Lists conditions, exclusions, and limitations of liability for the warranty.

Obtaining Warranty Service

Instructions on how to obtain service under the warranty terms.

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