HENNESSY INDUSTRIES Coats IBS 2000

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1601 J. P. Hennessy Drive, LaVergne, TN USA 37086-3565 615/641-7533 800/688-6359 Manual Part No.: 9112388 01

HENNESSY INDUSTRIES INC. Manufacturer of AMMCO

, COATS

and BADA

Automotive Service Equipment and Tools. Revision: 12/00

Service Manual and

Troubleshooting Guide

IBS 2000

Interactive Balancing System

Main Page

Default Chapter3
- Table of Contents3
Introduction5
Safety Notes5
Principal of Operation5
Component Functions & Benefits6
2000 Balancer Simplified Block Diagram7
Servicing8
- Equipment Needed8
- Voltage & Phase Checking Procedure8
Installation Instructions9
- Unpacking and Setup9
- Hood Installation9
- Faceplate Assembly Installation9
- Preliminary Inspection9
Functional Checks10
- Operational Check10
Calibration Procedures Balancer Calibration10
- Plane Separation (Accuracy Check)11
- Optimizing a (Distance Guage Tape Placement)11
- Arm Calibration11
Accuracy Problems12
Rotation Check12
Cycle Counters12
Total Accuracy Verification (TVA)13
Error Codes13
- LED Error Codes13
- LCD Error Codes13
Troubleshooting Flow Charts15
- Pre-Diagnostic Check15
- Wheel Does Not Spin16
- Wheel Does Not Stop17
- No Communications18
- Keypad Problems19
- No LCD Display20
- LCD Contrast Won't Adjust21
- No LCD Back-Light22
- No LED Display23
- Ee Err23
- A & D Arm Problems24
Diagnostic Procedures Motor and Motor Controller Checking Procedure25
- Spin and Stop Diagram25
- Motor Controller Diagram26
- Optical Encoder Checking Procedure27
- Rotary Shutter Checking Procedure27
- Piezo Output Test27
- Piezo Crystal Checking Procedure28
Balancer Display Diagnostics28
- Serial Loopback Test28
Replacement Procedures for Model IBS 2000 Balancer29
- Display Board Assembly Replacement29
- E-Prom Replacement29
- LCD Board Replacement30
- Start Switch Replacement30
- Touch Panel Replacement30
- Hood Magnet Replacement30
- Hood Switch Replacement30
- Safety Interlock Switch Replacement30
- On/Off Switch Replacement30
- Circuit Breaker Replacement31
- Power Supply Board Replacement31
- Motor Controller Board Replacement31
- CPU Board Replacement31
- Fan Motor Assembly Replacement32
- Rotary Shutter Replacement32
- Optical Encoder Assembly Replacement32
- Drive Motor Assembly Replacement32
- Faceplate & Shaft Assembly Replacement33
- Piezo Assembly Replacement33
- Capacitor Assembly Replacement34
- Signal Harness Replacement34
A/D Arm Repair and Replacement34
- A/D Arm Replacement34
- A Gear Assembly Replacement34
- Small D Gear Assembly Replacement35
- Large D Gear Replacement35
- A/D Arm Subassembly Replacement35
IBS 2000 Wiring Diagrams36

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HENNESSY INDUSTRIES Coats IBS 2000 Specifications

General

Brand	HENNESSY INDUSTRIES
Model	Coats IBS 2000
Category	Wheel Balancers
Language	English

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Table of Contents

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