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HF Scientific MicroTSCM - User Manual

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21648 (07/09)
REV 2.4
OWNER’S MANUAL
MicroTSCM
Streaming Current
Monitor
HF scientific
3170 Metro Parkway
Ft. Myers, FL 33916
Phone: 239-337-2116
Fax: 239-332-7643
EMail:HFinfo@Watts.com
Website: www.hfscientific.com

Questions and Answers

  • J
    Jose CaseyAug 9, 2025
    What to do if HF Scientific TV Tuner readings fluctuate and are unstable?
    • J
      Joseph WatsonAug 9, 2025
      If the readings from your HF Scientific TV Tuner fluctuate and are unstable, it could be due to incomplete mixing of coagulant with sample water, or the sensor and/or sample chamber may require cleaning. You should also check the coagulant dosing operation.
  • L
    Laura ReyesAug 14, 2025
    What to do if my HF Scientific MicroTSCM analyzer display is not lit?
    • J
      James TurnerAug 14, 2025
      If the analyzer display of your HF Scientific TV Tuner is not lit, ensure the unit is plugged in and turned on, and that the power source is providing the correct voltage. Also, make sure the analyzer is set for the correct voltage and check the analyzer fuse.
  • B
    Brittney MitchellAug 19, 2025
    Why does the reading on my HF Scientific MicroTSCM not change with a change in dosing?
    • D
      Deanna HendersonAug 19, 2025
      If the reading on your HF Scientific TV Tuner doesn’t change with a change in dosing, the sensor may require cleaning. Also, check the sample flow to the sample chamber and ensure complete coagulant mix with water.
  • M
    Madison BarronAug 25, 2025
    What to do if the sensor probe is not moving on my HF Scientific MicroTSCM?
    • M
      Mary ChavezAug 25, 2025
      If the sensor probe is not moving on your HF Scientific TV Tuner, check the interconnect cable connection at the sensor. Also, check the wiring of the interconnect cable on the back of the analyzer and inside the sensor, and ensure the probe is not jammed.
  • D
    Daniel SimsAug 29, 2025
    What to do if readings are different than expected on HF Scientific MicroTSCM TV Tuner?
    • L
      Lance CrosbyAug 29, 2025
      If the readings on your HF Scientific TV Tuner are different than expected, the sensor may require cleaning or calibration. Check the probe and cell for wear and replace parts as required.
  • H
    Heather JonesSep 4, 2025
    How to improve slow display response on HF Scientific MicroTSCM?
    • T
      Theresa JonesSep 4, 2025
      To improve a slow display response on your HF Scientific TV Tuner, select a lower Signal Averaging period. Also, consider that the separation between dosing and sample points might be too great.

Overview

The HF scientific MicroTSCM Streaming Current Monitor is a device designed for optimizing and controlling the dosing of coagulants used in water clarification processes. It measures the electrokinetic charge of a solution, displaying the units in either Streaming Current Units (SCU) or Ion Charge Units (ICu), with 1 ICu being approximately equal to 1 SCU. The monitor helps maintain water quality by adjusting coagulant dosage based on real-time charge analysis.

Function Description

The MicroTSCM operates by continuously sampling water and directing it into an annulus where a displacement piston oscillates vertically at a fixed frequency. This action causes the liquid to move between two stainless steel electrodes. Suspended particles in the water are absorbed onto the walls, and as the sample moves rapidly back and forth, mobile counter ions surrounding the colloids are sheared near the surface of the walls and moved past the electrodes. The resulting A.C. signal, or Streaming Current, is proportional to the charge density and is electronically processed and displayed. This measurement allows for the determination of the optimum coagulant dosage to achieve charge neutralization and promote flocculation, leading to the settling of suspended particles.

The device can be integrated into an existing control scheme using its 4-20 mA or serial outputs. An optional Proportional Integral (PI) control feature allows the MicroTSCM analyzer to automatically adjust coagulant dosing. When in automatic control, the instrument monitors the process value (PV) for changes in charge and adjusts the dosage to maintain a predetermined set point (SP). This closed-loop control system mimics an operator's actions, constantly monitoring and making adjustments to keep the process reading at the set point.

Important Technical Specifications

  • Measurement Range: ± 10.0 SCU or ICu
  • Accuracy: ± 1% of Full Scale
  • Repeatability: 1%
  • Linearity: ± 1%
  • Resolution: 0.01 SCU or ICu
  • Response Time: 1 second
  • Analyzer Display: Backlit Graphical LCD with trending
  • Alarms: Two Programmable, One Sensor, 120-240VAC 2A Form C Relay
  • Analog Output: Powered 4-20 mA, 1000 Ω drive
  • Communications Port: Optional RS-232 or RS-485
  • Flow Rate: 6.0 – 9.5 L/min. (1.5 - 2.5 gpm)
  • Flow Alarm: Optional Float Switch
  • Operating Temperature: 0°C – 50°C (32°F – 122°F)
  • Storage Temperature: -20°C ~ 60°C (-4°F – 140°F)
  • Wetted Materials: HDPE, PTFE, Stainless Steel, Neoprene, ABS
  • Standard Cable Length: 7.62m (25 feet)
  • Max. Sensor to Analyzer Distance: 76.25 m (250 feet); consult factory for lengths over 50 feet
  • Power Source: 120 or 240 VAC, 50/60 Hz, 40VA
  • SCM Sensor Case: Designed to meet IP 66/NEMA 4X
  • Analyzer Regulatory Compliance And Certifications: CE Approved, ETL listed to UL 3111-1 & ETL Certified to CSA 22.2 No. 1010-1-92
  • Shipping Weight: Instrument: 9.5 kg (21 lbs.); Calibration kit: 5.5 kg (12 lbs.)
  • Shipping Dimensions: Instrument: 61 cm X 46cm X 35cm (24“ Х 18 “ Х 14”); Calibration kit: 41cm X 41 cm X 38 cm (16” X 16" X 15")
  • Warranty: 1 Year from date of shipment

Usage Features

The MicroTSCM system consists of three main components: the Sensor, the Sample Chamber, and the Analyzer.

  • Sample Point: Critical for accurate monitoring, the sample point should be at least 10 pipe diameters away from the coagulant dosing point to ensure ample mixing. A lag time not exceeding 10 minutes from dosage change to sensor detection is recommended for effective control.
  • Flow Rate: Requires a minimum flow of 6 L/min (1.5 gpm) and can handle up to 10 L/min (2.5 gpm). The sample flow must be free of large debris to prevent clogging or damage to the sensor; a 40 mesh screen strainer is recommended. Drains must flow freely to an open drain and not reintroduce water into the process stream.
  • Sensor Mounting & Plumbing: The sensor should be located as close to the sampling point as possible, protected from elements like sun and rain. It sits on top of the sample chamber, which is designed for ¼” diameter bolt mounting. A light shield is included to prevent algae growth.
  • Analyzer Mounting: The analyzer is not weather-tight and should be mounted in a location that allows for easy viewing and keypad access. It can be flipped on its mount to access electrical connections.
  • Electrical Connections: All connections are made at the termination area on the back of the analyzer. Power requirements are 40VA at 120 or 240 VAC, selectable via a rotatable fuse cartridge. The analyzer can output either voltage or 4-20 mA, selected in the DISPLAY PARAMETERS menu. Twisted pair shielded cable (22AWG-14 AWG) is recommended for outputs, with the shield tied at the recorder end only.
  • Alarm Contacts: Connections can be made to two user-settable alarms and a sensor alarm. These are fail-safe and revert to an alarm condition if power is lost. Maximum contact ratings are 250VAC @ 5.0A.
  • Sensor Gain Switch: Located on the side of the sensor housing, this toggle switch increases the magnitude of the sensor's response for applications with low response to coagulant dosing changes. Always set to OFF (center position) during calibration.
  • Remote Panel Meter (Optional): Allows for remote indication of SCU readings, powered by the 4-20 mA loop of the MicroTSCM.
  • Optional Flow Switch: A float level switch that alerts operators to a lack of flow, indicating a low flow condition on screen, sending the 4-20 mA signal to ground, and closing alarm contacts.

Maintenance Features

  • Routine Cleaning: Keeping the sensor clean is crucial for accurate readings. Cleaning intervals of 30 days or less are recommended.
    • Chemical Cleaning (Preferred Method): Immerse the lower half of the probe body in SCM-1 cleaning solution (Catalog # 19402) for approximately 10 minutes, then run in clean water for 10 minutes. For organic debris, use a 5% chlorine solution.
    • Manual Cleaning: For extreme conditions, remove the bottom cap, carefully pull out the cell, and clean the inside of the cell with a stiff toothbrush and an abrasive pad (e.g., Scotch-Brite®) to remove debris and polish stainless steel surfaces. Rinse thoroughly. Loosen the shaft-retaining nut, remove the probe, and polish it with an abrasive pad. Reinstall the probe, adjusting it to miss the cell bottom by 1-2 mm, then snug the retaining nut (do not overtighten). Ensure the probe rotates freely to prevent premature motor wear.
  • Calibration: The MicroTSCM is factory-calibrated, but recalibration every three months is recommended due to potential long-term drift. A calibration kit (Part # 19922) is supplied.
    • Calibration Procedure: Place the sensor in the +5.30 SCU Cationic Standard solution for about 15 minutes, ensuring the gain switch is OFF. Set Offset Level to 0.00 and signal averaging to OFF on the analyzer. Initiate calibration from the Analyzer's Sensor Setup → Extended Setup → Full Scale Cal. menu. The process takes 60 seconds. An acceptable reading is +5.10 to +5.50 SCU.
    • EEPROM Programming Correction: If calibration does not achieve the correct reading, the EEPROM may need reprogramming. This involves removing the sensor cover, flipping DIP switch SW4 slider 3 up, adjusting the value to +5.30 SCU using SW2 (UP) and SW3 (DOWN) push buttons, and then flipping the slider down to store the adjustment.
  • Analyzer Fuse: Located in a cartridge on the cord receptacle at the back of the instrument. To access, remove the four access cover screws and power cord, then pry out the cartridge with a flat-bladed screwdriver. Ensure the desired voltage matches the indication arrow when reinserting.

HF Scientific MicroTSCM Specifications

General IconGeneral
BrandHF Scientific
ModelMicroTSCM
CategoryTV Tuner
LanguageEnglish