EasyManua.ls Logo

Hitachi J100 E4 SERIES User Manual

Hitachi J100 E4 SERIES
128 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hitachi J100 E4 SERIES and is the answer not in the manual?

Hitachi J100 E4 SERIES Specifications

General IconGeneral
BrandHitachi
ModelJ100 E4 SERIES
CategoryInverter
LanguageEnglish

Summary

Definitions and Symbols

Safety Alert Symbol

Explains the general safety alert symbol used in the manual.

WARNING

Defines the "WARNING" signal word and its meaning.

CAUTION

Defines the "CAUTION" signal word and its meaning.

NOTE

Defines the "NOTE" signal word for special emphasis.

DANGER HIGH VOLTAGE

Details safety precautions when working with high voltage.

PRECAUTIONS

General Safety Precautions

Lists essential safety precautions for installation and operation.

PRECAUTIONS FOR EMC (Electro Magnetic Compatibility)

EMC Directive Compliance

Discusses compliance with EMC directives for inverter use in the EU.

EMC Precautions for Installation

Details specific installation requirements for EMC compliance.

1. Appearance and names of parts (J100-004SFE4)

2. Model name and specifications

Filter Model Name Description

Explains the naming convention for filter models.

Specification and Applicable Inverter

Provides detailed specifications for single and three-phase inverters.

3. Environment condition

4. Installation and wiring

5. WIRING

Power supply and motor wiring

Details wiring requirements for power supply and motor connections.

Signal wiring

Describes the proper wiring for signal connections.

Fig 1 Installation and wiring for J100-004~007SFE4

(a) Fixing a filter to inverter

Illustrates the process of mounting a filter to the inverter.

(b) Wiring to an inverter

Shows how to connect wiring to the inverter terminals.

(c) Wiring to an inverter

Demonstrates alternative wiring configurations for the inverter.

Fig 3 Installation and wiring for J100-015~037HFE4

(a) Fixing a filter to inverter

Illustrates the process of mounting a filter to the inverter.

(b) Wiring to an inverter

Shows how to connect wiring to the inverter terminals.

(c) Wiring to an inverter

Demonstrates alternative wiring configurations for the inverter.

Revision History Table

1. SAFETY PRECAUTIONS

Input voltage

Specifies input voltage requirements for safe operation.

Installation locations and surfaces

Details safe installation locations and surface requirements.

Wiring precautions

Advises against connecting power supply before wiring is complete.

Handling the inverter

Warns against inserting foreign objects into the inverter.

General purpose motor operation

Discusses operating general purpose motors at high frequencies.

1. SAFETY PRECAUTIONS

Voltage and insulation resistance tests

Describes testing procedures for voltage and insulation resistance.

Megohm-meter usage

Illustrates the use of a megohm-meter for testing.

Wiring and connector handling

Advises on safe wiring and connector handling during operation.

Electromagnetic contactors

Discusses stopping operation by switching electromagnetic contactors.

Instantaneous power failure

Explains behavior during instantaneous power failure and auto-restarting.

1. SAFETY PRECAUTIONS

Leading power factor capacitors/surge absorbers

Warns against inserting capacitors or surge absorbers between terminals.

Grounding terminal

Emphasizes the importance of grounding the terminal.

CHARGE lamp indication

Explains the meaning of the CHARGE lamp after power off.

MOTOR TERMINAL SURGE VOLTAGE SUPPRESSION FILTER

Details a filter for suppressing surge voltage in 400V class inverters.

PROTECTION AGAINST NOISE INTERFERENCE FROM INVERTER

Discusses methods to reduce noise interference from the inverter.

1. SAFETY PRECAUTIONS

Effects of Distributor Lines on Inverters

Explains how distributor lines can affect inverter operation.

EEPROM error handling

Explains actions to take when an EEPROM error occurs.

Contacting control terminals

Advises on safe wiring and connector handling during operation.

2. INSPECTION UPON UNPACKING

Pre-installation checks

Lists checks to perform before installation and wiring.

Product verification

Advises verifying the product against the order.

Specifications Label Contents

Explains the information on the inverter's specifications label.

3. APPEARANCE AND NAMES OF PARTS

Removing and reattaching the front cover

Details how to remove and reattach the inverter's front cover.

Names of parts

Identifies and labels the various parts of the inverter.

4. INSTALLATION

Mounting orientation and clearances

Specifies vertical mounting and required clearances around the inverter.

Wall mounting

Provides guidance on mounting the inverter on a wall.

4. INSTALLATION

Wiring work precautions

Warns against debris entering the inverter during wiring.

Ambient temperature check

Advises checking ambient temperature and its impact on inverter life.

Installation box usage

Recommends installing the inverter in a box for proper ventilation.

Front cover removal

Notes that the front cover should not be removed for EMC directives.

5. WIRING

Wiring the power supply and motor

Details how to wire the power supply and motor to the inverter.

Wiring specifications

Lists input voltage and terminal specifications for wiring.

5. WIRING

Control circuit terminal diagram

Illustrates the terminal connections for the control circuit.

Wiring notes

Provides important notes regarding control circuit wiring and breakers.

5. WIRING

Grounding methods

Explains proper and improper grounding methods.

Wire type and length

Specifies wire types and lengths for signal connections.

Signal line insulation

Discusses insulating signal lines.

5. WIRING

Connection to the Programmable Controller

Shows connection diagrams for programmable controllers.

5.2 Wiring Equipment, Options

Recommended wiring example

Provides a sample wiring configuration with components and their specifications.

Wire length considerations

Discusses wire length recommendations for specific applications.

5.2 Wiring Equipment, Options

Part Description and Function

Details the function of various parts like filters and resistors.

5.3 Terminal

Main circuit terminal

Identifies and describes the main circuit terminals.

Control circuit terminal

Identifies and describes the control circuit terminals.

Terminal dimensions

Provides dimensions for main and control circuit terminals.

Tightening torque

Specifies the recommended tightening torque for terminals.

Control circuit

Terminal symbol and function

Lists terminal symbols, their descriptions, and initial settings.

Remarks

Provides additional remarks for control circuit functions.

6. OPERATION

Before Starting Operation

Lists crucial checks to perform before starting inverter operation.

6. OPERATION

Test Run Procedure

Outlines the steps for conducting a test run of the inverter.

6. OPERATION

Post Test Run Checks

Lists checks to perform after the test run is complete.

Factory settings

Mentions factory default settings for frequency and operation.

7. FUNCTION OF CONTROL CIRCUIT TERMINAL

List of Control Circuit Terminals

Details the functions of various intelligent input terminals.

7. FUNCTION OF CONTROL CIRCUIT TERMINAL

Terminal symbol and function

Describes terminal symbols, functions, and their contents.

7.2 Function Contents of Monitor Terminal

FM, CM1 terminals

Explains the function and setting of FM and CM1 terminals.

7.3 Function Contents of Intelligent Input Terminals

Reverse running/stop terminal [REV]

Details the function and precautions for the reverse/stop terminal.

Terminal name: Multispeed [CF1], [CF2], [CF3]

Explains settings for multispeed control using specific terminals.

7.3 Function Contents of Intelligent Input Terminals

Multispeed setting method

Illustrates how to set multispeed options.

Example of output terminal connection

Shows how output terminals are connected for multispeed.

Terminal name: External DC damping [DB]

Function content

Describes the function of the external DC damping terminal.

DC braking execution method

Explains how to execute DC braking.

Terminal name: Initialization (factory delivery state) [STN]

Initialization procedure

Details the procedure for initializing the equipment to factory settings.

Terminal name: 2nd setting function [SET]

Function content

Explains how to set two types of motor controls and select settings.

Functions which can be set by the second function

Lists functions that can be configured using the second function setting.

Terminal setting method

Describes the method for setting terminals.

Terminal name: 2 stage acceleration and deceleration [2CH]

Function content

Explains how to enable acceleration/deceleration by 2 stages.

Function switching method

Describes how to switch functions for acceleration and deceleration.

Terminal name: Free run stop [FRS]

Function content

Details the inverter's behavior when the free run stop terminal is activated.

Terminal name: External trip [EXT]

Function content

Explains how the inverter enters a trip state upon external trip signal.

Terminal name: Prevention function of restart upon power on [USP]

Function content

Describes the function of preventing restart after power-on.

Precautions

Notes about USP error and running command input.

Terminal name: Reset [RS]

Function content

Explains how the trip history can be canceled or cleared.

Terminal setting method

Describes the method for setting the reset terminal.

Terminal name: Terminal software lock [SFT]

Function content

Details how the software lock prevents changes to functions.

Terminal name: frequency arrival signal [AR]

Function content

Explains how frequency arrival signals are outputted.

Connection example of output terminal

Shows an example of connecting output terminals for arrival signals.

Terminal name: Run signal [RUN]

Function content

Describes the output of a RUN signal when the motor is driven.

Terminal name: Overload notice signal [OL]

Function content

Explains how terminals output a signal when output current exceeds the set value.

Terminal name: Alarm terminal [AL0] [AL1] [AL2]

Function content

Details how alarm signals are outputted when an inverter fault occurs.

Contact specification

Lists the contact specifications for alarm output terminals.

8. OPERATION OF THE DIGITAL OPERATOR

Name of Keys

Identifies and describes the functions of the keys on the digital operator.

8. OPERATION OF THE DIGITAL OPERATOR

Operation Procedure (Example: frequency is set and the equipment starts running)

Provides a step-by-step guide to operating the inverter using the digital operator.

8.3 Key Description

Function key operations

Explains how to use the Function key for various settings.

Up/Down key operations

Details how to use Up and Down keys for data adjustment.

RUN key operation

Explains the function of the RUN key for starting.

STOP/RESET key operation

Describes the STOP/RESET key for stopping and resetting.

Screen transfer for extended commands

Explanation of screen display

Clarifies how screen displays indicate settings and parameters.

8.4 Initialization List of Digital Operator

Monitor mode, function mode

Lists functions and their initial settings for monitor and function modes.

8.4 Initialization List of Digital Operator

Extended function mode settings

Lists extended functions and their settings.

8.4 Initialization List of Digital Operator

Extended function mode settings

Lists extended functions and their settings.

8.5 Explanation of the Mode

(1) Monitor mode and Function mode

Explains the monitor and function modes with command displays.

Output frequency setting

Setting output frequency

Details how to set the output frequency for the inverter.

Running direction setting

Setting motor direction

Explains how to set the motor's running direction.

V/F pattern setting

V/F pattern selection

Describes how to select different V/F patterns for motor control.

V/F pattern setting

Special V/F pattern

Details special V/F patterns for specific applications.

Acceleration/Deceleration and Torque Boost settings

Acceleration time setting

Explains how to set acceleration and deceleration times.

Torque boost setting

Details how to adjust the torque boost for motor starting.

Analog meter adjustment

Analog meter adjustment

Describes the process of adjusting the analog meter.

Motor receiving voltage setting

Explains how to set the voltage supplied to the motor.

Trip history monitor

Trip history monitoring

Details how to monitor trip history and alarm causes.

Function mode

Control method

Explains how to set the control method for the motor.

Motor capacity and poles setting

Details setting motor capacity and number of poles.

Function mode

Frequency adjustment

Describes how to adjust maximum and base frequencies.

Base frequency setting

Details the setting of the base frequency.

Function mode

Start frequency adjustment

Explains how to adjust the start frequency.

Frequency limiter setting

Details setting upper and lower frequency limits.

Function mode

Jump frequency setting

Describes how to set jump frequencies to avoid resonances.

Carrier frequency setting

Explains the setting of the carrier frequency.

Function mode

Multispeed setting

Details how to set multiple speed levels for the motor.

Function mode

Acceleration/Deceleration time setting

Explains setting 2-stage acceleration and deceleration times.

DC braking function

Describes DC braking function settings and force adjustment.

Function mode

DC braking ON/OFF selection

Details how to enable or disable DC braking.

Electronic thermal level adjustment

Explains setting the electronic thermal sensor level.

Function mode

Overload signal

Describes setting the overload limiting signal ratio.

Overload limit level setting

Details setting overload limits and deceleration rates.

Function mode

Overload limit content selection

Explains the content selection for overload limiting.

LAD stop function setting

Details enabling or disabling the LAD stop function.

Trip/retry selection function

Describes retry operation after inverter trips.

Function mode

AVR setting for deceleration

Explains selecting receiving voltage during deceleration.

Motor voltage setting for deceleration

Details setting motor voltage during deceleration.

Dynamic braking usage ratio

Explains setting the usage ratio for dynamic braking.

Function mode

Optional arrival frequency for acceleration/deceleration

Sets output signal frequency for acceleration and deceleration.

Frequency arrival signal output method

Selects the method for outputting frequency arrival signals.

Function mode

Run signal output selection

Selects the output mode for the RUN signal.

Overload notice signal [OL]

Selects the output mode for the overload notice signal.

Function mode

Enables/disables change of frequency setting in the Soft Lock status

Enables or disables frequency setting changes in Soft Lock status.

Trip history clear selection

Clears trip history.

Reduced voltage start selection

Enables or disables soft-start with reduced voltage.

Function mode

Frequency command adjustment (voltage, current)

Adjusts frequency command relationship with inverter output.

Allowable undervoltage time, retry waiting time

Sets allowance time for undervoltage and retry waiting.

Function mode

Software lock selection

Enables or disables data rewriting.

Intelligent terminal setting

Input terminal setting 1,2,3,4 and 5

Assigns functions to input terminals.

Output terminal setting

Output terminal setting

Assigns functions to output terminals.

Input terminal contact setting

Input terminal a and b contact setting

Sets contact types for input terminals.

Output terminal contact setting

Output terminal a and b contact setting

Sets contact types for output and alarm terminals.

9. PROTECTIVE FUNCTIONS

Power module protection

Describes protection against overcurrent and motor lock.

Overload protection

Details protection against motor overload.

Braking resistor overload

Explains protection against braking resistor overload.

Over-voltage protection

Describes protection against over-voltage.

EEPROM error

Explains protection against EEPROM errors.

Undervoltage protection

Details protection against undervoltage.

CT error

Explains protection against CT errors.

CPU error

Describes protection against CPU errors.

External trip

Explains protection against external trips.

USP error

Details protection against USP errors.

Ground fault protection

Explains protection against ground faults.

Other display

Display content examples

Shows examples of various display contents and their meanings.

10. TROUBLESHOOTING

Inverter will not run

Lists probable causes and countermeasures for the inverter not running.

10. TROUBLESHOOTING

RPM not increasing

Addresses issues with motor RPM not increasing or being unstable.

Data is incorrect

Discusses probable causes and solutions for incorrect data.

10. TROUBLESHOOTING

Data cannot be changed

Explains why data might not be changeable and how to resolve it.

Precautions for data setting

Provides precautions to take when setting data.

11. MAINTENANCE AND INSPECTION

Maintenance and Inspection Precautions

Lists precautions for performing maintenance and inspection safely.

General precautions

General advice on keeping the unit clean and ensuring connections are firm.

11. MAINTENANCE AND INSPECTION

Inspection Items

Outlines daily, periodic, and resistance tests for inspection.

Insulation Resistance Tests and Withstand Voltage Tests

Details procedures for insulation resistance and withstand voltage tests.

Recommended Spare Parts

Daily Inspection and Periodic Inspection (1/3)

Inspection content and method

Details inspection items, methods, criteria, and instruments.

Daily Inspection and Periodic Inspection (2/3)

Inspection content and method

Continues detailing inspection items, methods, criteria, and instruments.

Daily Inspection and Periodic Inspection (3/3)

Inspection content and method

Final part detailing inspection items, methods, criteria, and instruments.

11.3 Measurement Method for I/O Voltage, Current, and Power

Table 3 Parts to be measured

Measurement items and references

Lists measurement items, parts, instruments, and reference values.

12. STANDARD SPECIFICATIONS

Model designation and capacity

Lists model designations and their maximum motor capacity.

Input voltage and output current

Details rated input voltage and rated output current for models.

Frequency specifications

Provides frequency accuracy and setting resolution.

Operational characteristics

Lists overload capacity, acceleration/deceleration times, and starting torque.

Braking functions

Explains dynamic braking and DC injection braking specifications.

12. STANDARD SPECIFICATIONS

Input signals

Details input signal types, functions, and settings.

Output signals

Describes output signal types, functions, and their characteristics.

Protection functions

Lists various protection functions available in the inverter.

12. STANDARD SPECIFICATIONS

General specifications

Covers ambient temperature, humidity, vibrations, and paint color.

Options

Lists available options and their applications.

Torque Characteristics

High starting torque vs. Standard torque

Illustrates torque characteristics for different control methods.

Measurement method for output voltage

Shows how to measure output voltage with and without load.

Terminal Connection Diagram

Wiring notes and connection examples

Provides notes and diagrams for terminal connections and functions.

Dimension Diagram

J100-004SFE4/007SFE4 dimensions

Shows dimensional drawings and tables for specific models.

J 100-015SFE4/022SFE4/015HFE4/022HFE4/037HFE4

Dimensions and panel cutouts

Provides dimensional drawings and panel cutout information for various models.

13. FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR

Connecting the remote operator

Details how to connect the optional remote operator to the inverter.

13. FUNCTIONS WHEN USING THE OPTIONAL REMOTE OPERATOR

Remote operator setup

Explains setting up the remote operator using switches.

Monitoring mode displays (when the remote operator is used)

Display sequence and monitor name

Lists display sequences and monitor names with their content and settings.

Function mode

Display sequence, Function name, Standard setting, Setting range

Details functions, settings, and ranges for various modes.

Function mode

Function name and settings

Details function names, settings, and remarks.

Function mode

Function name and settings

Details function names, settings, and remarks.

Function mode

Intelligent terminal input/output setting

Details settings for intelligent terminal inputs and outputs.

Function mode

External frequency command input/sampling count setting

Explains settings for external frequency commands and sampling.

Function mode

V/F pattern setting

Details the V/F pattern setting with examples.

Protective function displayed when using the remote operator

Protective function descriptions

Lists protective functions and their display codes when using the remote operator.

Remote operator/Copy unit

Dimension (unit:mm)

Shows dimensional drawings for remote operator and copy unit.

J100 CABLE

Illustrates the J100 series cable and connectors.

Copy unit function

Operation example (Procedure to transfer data of inverter A to B,C and D inverters)

Details the procedure for copying data between inverters.

Operation example (Process to change and transfer to Inverters B, C and D)

Explains changing and transferring data to other inverters.

Copy unit function

Settings not copied by copy function

Lists settings that cannot be copied using the copy function.

14. SERVICE

Information for Inquiring about Inverter Trouble

Lists information needed when reporting inverter trouble.

Warranty

Details the warranty period and conditions.

Appendix 1 J100 series data setting values (For the digital operator)

For the digital operator

Lists function names and standard settings for the digital operator.

Appendix 2 J100 series data setting values (For the remote operator)

Extension Function Mode

Lists extended functions and their standard settings.

Appendix 2 J100 series data setting values (For the remote operator)

Intelligent terminal input/output setting

Details settings for intelligent terminal inputs and outputs.

Appendix 2 J100 series data setting values (For the remote operator)

Monitor mode

Lists monitor names, display content, and set values for the remote operator.

Function mode

Display sequence, Function name, Standard setting, Set value

Details functions, settings, and values in function mode.

Function mode

Intelligent terminal input/output setting

Details settings for intelligent terminal inputs and outputs.

Appendix 3 Capacitor Life Curve

Related product manuals