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Hitachi S1 Series User Manual

Hitachi S1 Series
235 pages
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Read this “Basic Guide” and keep it handy for future reference.
Preface
Contents
Chapter 1: Safety precautions
Chapter 2: Quick startup
Chapter 4: Installation Guide
Chapter 3: Product overview
Chapter 5: Basic operation instructions
Chapter 6: Function parameter list
Chapter 7: Troubleshooting
Chapter 13: STO function description
Chapter 14: Further information
If you have any inquiry or problem,
Refer to Chapter 7 Troubleshooting
or
Contact to the Technical Inquiry Service
for Inverter.
Chapter 9: Communication protocol
Chapter 10: Technical data
Chapter 11: Dimension drawings
Chapter 12: Optional peripheral accessories
When contacting us, please mention
the below reference number.
Basic Guide
HITACHI S1 Series Inverter
S1
BG-S1-05/20EN

Table of Contents

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Hitachi S1 Series Specifications

General IconGeneral
Output Frequency0 - 400 Hz
Overload Capacity150% for 60 seconds
Frequency50/60 Hz
Control MethodSensorless Vector Control
Protection FunctionsOvercurrent, Overvoltage, Undervoltage, Overheat, Short Circuit
CommunicationRS485, Modbus RTU
Output Voltage3-Phase 200-240VAC, 3-Phase 380-480VAC (Matches Input Voltage)
Cooling MethodFan Cooled

Summary

Preface

Chapter 1 Safety Precautions

Safety Definition

Defines terms like Danger, Warning, and Note for safety context.

Warning Symbols

Illustrates symbols used for warnings: Danger, Warning, Forbid, Hot, Electric shock.

Safety Guidelines

Provides essential safety rules for handling, installation, and operation.

Chapter 2 Quick Startup

Unpack Inspection

Checks for damage and model consistency upon receiving the product.

Application Confirmation

Verifies load type, current, precision, grid voltage, and required functions.

Environment Confirmation

Confirms ambient temperature, humidity, and site conditions for proper operation.

Installation Confirmation

Checks cable capacity, accessory type, grounding, spacing, and cleanliness.

Basic Commissioning

Covers motor parameter setup, autotuning, and initial operation settings.

Chapter 3 Product Overview

Basic Principle

Explains the inverter's main circuit function: AC to DC, then DC to AC conversion.

Product Specification

Details input/output voltage, current, frequency, control modes, and performance.

Product Nameplate

Describes information found on the inverter's nameplate for identification.

Type Designation Key

Explains how to interpret the model's type designation for product information.

Rated Value

Provides input/output current and power ratings for different models.

Structure Diagram

Illustrates the physical layout of inverter components and terminals.

Chapter 4 Installation Guide

Mechanical Installation

Covers installation environment, direction, and modes like wall, flange, rail mounting.

Standard Wiring of Main Circuit

Details wiring diagrams for main circuits of AC 1PH and 3PH inverters.

Standard Wiring of Control Circuit

Provides wiring diagrams for control circuits, input/output signals, and communication.

Wiring Protection

Explains protection measures for short-circuits and preventing thermal overload.

Chapter 5 Basic Operation Instructions

Keypad Introduction

Describes the LED keypad for controlling inverter start/stop and setting parameters.

Keypad Display

Explains display states: stopping, running, fault, and function code editing.

Keypad Operation

Details how to modify function codes, set passwords, and watch inverter states.

Basic Operation Instruction

Covers terminal connections and common commissioning procedures for inverter setup.

Chapter 6 Function Parameter List

Function Parameter List

Categorized list of function codes with names, descriptions, default values, and modification attributes.

P00 Group: Basic Functions

Parameters for speed control mode, running command channel, and output frequency settings.

P01 Group: Start/Stop Control

Parameters for start modes, DC brake, acceleration/deceleration, and stop modes.

P03 Group: Vector Control of Motor

Parameters for speed loop PI, torque control, and flux weakening for vector control.

Chapter 7 Troubleshooting

Indications of Alarms and Faults

Explains how alarms and faults are indicated via TRIP indicator and keypad display.

Fault Reset

Describes methods to reset inverter faults using keypad or power cycle.

Fault History

Details how P07 group parameters record the latest fault types and data.

Inverter Faults and Solutions

Provides a systematic approach to diagnosing and resolving inverter faults.

Analysis on Common Faults

Flowcharts for diagnosing common issues like motor failure, vibration, and overcurrent.

Countermeasures on Common Interference

Addresses interference issues with sensors, communication, cables, and chassis.

Chapter 8 Maintenance and Hardware Fault Diagnosis

Periodical Inspection

Outlines routine inspection items for ambient conditions, voltage, keypad, and main circuit.

Cooling Fan

Information on cooling fan service life, replacement, and fault indications.

Capacitor

Details capacitor reforming procedures and electrolytic capacitor replacement.

Power Cable

Guidance on power cable inspection and connection for safety and operation.

Chapter 9 Communication Protocol

Modbus Protocol Introduction

Explains Modbus as a standard industrial communication language for controllers.

Application of Modbus

Details RTU mode, RS485 interfaces, connection diagrams, and frame structures.

RTU Command Code and Communication Data

Describes command codes for reading/writing data, and provides examples.

Common Communication Faults

Lists common communication issues like no response or exception responses and their causes.

Chapter 10 Technical Data

Derated Application

Discusses inverter capacity selection and derating due to temperature, altitude, and frequency.

Grid Specifications

Specifies grid voltage requirements and short-circuit capacity standards.

Motor Connection Data

Details motor types, voltage, short-circuit protection, frequency, and carrier frequency.

EMC Compatibility and Motor Cable Length

Provides maximum motor cable lengths meeting EU EMC directive requirements.

Application Standards

Lists compliance standards including safety, EMC, and electrical requirements.

EMC Regulations

Explains EMC requirements and application environment categories (C1-C4).

Chapter 11 Dimension Drawings

400V Keypad Structure

Shows diagrams for keypad structure and installation brackets for 400V models.

Inverter Structure

Diagram illustrating the internal components and layout of the inverter unit.

Dimensions of Inverters

Provides detailed dimensions for rail-mounting, wall-mounting, and floor-mounting.

Chapter 12 Optional Peripheral Accessories

Wiring of Peripheral Accessories

Illustrates external wiring for accessories like keypad, reactors, filters, and brake units.

Power Supply

Notes on power supply voltage class consistency with the grid.

Cables

Guidelines on power and control cable selection, size, arrangement, and insulation.

Breaker and Electromagnetic Contactor

Recommendations for fuse, MCCB, and contactor selection based on inverter model.

Reactors

Explains the use of input, output, and DC reactors for voltage/current control and interference.

Filters

Details installation procedures for C3 EMC filters and their selection criteria.

Brake System

Covers brake component selection, installation, and cable requirements.

Chapter 13 STO Function Description

STO Function Logic Table

Describes input states (H1, H2) and their corresponding faults (STO, STL1-3).

STO Channel Delay Description

Details trigger and indication delays for STO channels (STL1, STL2, STL3, STO).

STO Function Installation Checklist

Provides a checklist for ensuring proper installation and testing of the STO function.

Chapter 14 Further Information

Product and Service Queries

Guidance on contacting Hitachi for product support, providing model and serial number.

Feedback on HITACHI Inverter Manuals

Encourages user feedback and provides contact information for manual improvements.

Documents on the Internet

Information on accessing manuals and product documents in PDF format online.

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