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Hitachi SJ300 Series User Manual

Hitachi SJ300 Series
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SJ300 Series Inverter
Instruction Manual
Three-phase Input 200V Class
Three-phase Input 400V Class
After reading this manual,
keep it handy for future reference.
Hitachi Industrial Equipment Systems Co., Ltd.
Manual Number: NB613XJ
September 2006
U.S. Version Models European Version Models
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Table of Contents

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Hitachi SJ300 Series Specifications

General IconGeneral
BrandHitachi
ModelSJ300 Series
CategoryInverter
LanguageEnglish

Summary

Safety Messages

Definitions and Symbols

Explains safety instruction messages, signal words, and symbols used in the manual.

Hazardous High Voltage

Details precautions and safety measures when dealing with high voltage components and systems.

General Precautions - Read These First!

Index to Warnings and Cautions in This Manual

Installation—Cautions for Mounting Procedures

Lists cautions related to mounting procedures for the inverter unit.

Wiring—Warnings for Electrical Practices and Wire Specifications

Provides warnings for electrical practices and wire specifications during installation.

Warnings for Operations and Monitoring

Cautions for Operations and Monitoring

Warnings and Cautions for Troubleshooting and Maintenance

Lists warnings and cautions applicable to troubleshooting and maintenance procedures.

General Warnings and Cautions

UL® Cautions, Warnings, and Instructions

Wiring Warnings for Electrical Practices and Wire Sizes

Summarizes warnings and instructions for electrical practices and wire size compliance.

Terminal Tightening Torque and Wire Size

Details wire size and tightening torque for field wiring terminals.

Fuse and Circuit Breaker Sizes

Wire Connectors

Provides warnings regarding the selection and use of wire connectors for field wiring.

Motor Overload Protection

Explains how to set motor overload protection using parameters.

Revisions

Revision History Table

Details the history of revisions made to the manual, including dates and manual numbers.

Contact Information

Getting Started

Introduction

Main Features

Lists the primary features and capabilities of the SJ300 Series inverter.

Digital Operator Interface Components

Removable Components

Specifications Label and Agency Approvals

Model Number Convention

Explains the structure and meaning of the SJ300 inverter model numbers.

SJ300 Inverter Specifications

Tables for 200V class inverters

Provides detailed specifications for SJ300 inverters in the 200V class.

SJ300 Inverter Specifications

Tables for 400V class inverters

Provides detailed specifications for SJ300 inverters in the 400V class.

SJ300 Inverter Specifications

Tables for 400V class inverters, continued...

Continues detailing specifications for SJ300 inverters in the 400V class.

General Specifications

Input signal

Describes the configuration and types of input signals for frequency setting.

Intelligent Input terminals

Lists functions that can be assigned to intelligent input terminals.

Output signal

Details intelligent output terminals and their functions, including relay contacts.

SJ300 Inverter Specifications

Other user-settable parameters

Lists various user-configurable parameters for the inverter.

Signal Ratings

Provides detailed ratings for various signal inputs and outputs.

Derating Curves

Introduction to Variable-Frequency Drives

The Purpose of Motor Speed Control for Industry

Explains the benefits of using variable speed drives in industrial applications.

What is an Inverter?

Defines what an inverter is and how it functions in a variable-frequency drive system.

Torque and Constant Volts/Hertz Operation

Discusses past and present methods of speed control for AC induction motors.

Introduction to Variable-Frequency Drives

Inverter Input and Three-Phase Power

Covers input voltage requirements and the three-phase nature of SJ300 inverters.

Inverter Output to the Motor

Details how to connect the motor to the inverter's output terminals and grounding.

Intelligent Functions and Parameters

Braking

Explains how braking works and the role of braking resistors.

Velocity Profiles

Describes how to understand and configure velocity profile graphs for speed control.

Introduction to Variable-Frequency Drives

Frequently Asked Questions

Inverter Mounting and Installation

Orientation to Inverter Features

Unpacking and Inspection

Provides steps for unpacking and inspecting the new SJ300 inverter.

Main Physical Features

Describes the physical construction and interface elements of the inverter.

Inverter Mounting and Installation

Second-level access

Explains how to access the inverter's wiring area by removing the front panel.

Orientation to Inverter Features

Third-level access

Details how to access the expansion bay for installing interface circuits.

Basic System Description

Step-by-Step Basic Installation

Step 1: Study the following caution messages associated with mounting the inverter.

Emphasizes studying caution messages for mounting to prevent mistakes and ensure safety.

Choosing a Mounting Location

Guides the user in selecting a suitable location for mounting the inverter.

Inverter Mounting and Installation

Ensure Adequate Ventilation

Details requirements for ensuring proper ventilation and clearance around the inverter.

Keep Debris Out of Inverter Vents

Provides instructions on temporarily covering ventilation openings to prevent debris entry during installation.

Step-by-Step Basic Installation

Check Inverter Dimensions

Guides the user to locate the appropriate drawing for inverter dimensions based on the model.

Prepare for Wiring

Determining Wire and Fuse Sizes

Determining wire and fuse sizes, continued...

Terminal Dimensions and Torque Specs

Terminal dimensions and torque specs, continued...

Wire the Inverter Input to a Supply

Inverter Mounting and Installation

CAUTION: Be sure that the input voltage matches the inverter specifications

Warns about matching input voltage to inverter specifications for proper operation.

CAUTION: Be sure not to power a three-phase-only inverter with single phase power.

Warns against powering a three-phase inverter with single-phase power due to potential damage.

CAUTION: Be sure not to connect an AC power supply to the output terminals.

Warns against connecting AC power to the output terminals to prevent damage and injury.

Step-by-Step Basic Installation

Wire the Inverter Output to Motor

Guides on connecting the motor to the inverter's output terminals, including grounding.

Logic Control Wiring

Advises on wiring logic signals for application control after initial setup.

Uncover the Inverter Vents

Instructs to remove protective material from inverter vents before electrical operation.

Inverter Mounting and Installation

Perform the Powerup Test

Outlines the procedure for conducting a powerup test to ensure safe and successful application.

Goals for the Powerup Test

Lists the specific objectives to be achieved during the powerup test.

Pre-test and Operational Precautions

Provides crucial instructions and warnings to follow before and during the powerup test.

Powerup Test

Using the Front Panel Keypad

Front Panel Introduction

Introduces the layout and components of the inverter's front panel keypad.

Parameter Editing and Controls

Describes the functions of the front panel controls and indicators for parameter editing.

Using the Front Panel Keypad

Keys, Modes, and Parameters

Explains the purpose of keypad keys, modes, and parameter access.

Keypad Navigational Map

Using the Front Panel Keypad

Selecting Functions and Editing Parameters

Guides on selecting functions and editing parameters for the powerup test.

Using the Front Panel Keypad

Select the Potentiometer for Speed Command

Details how to select the potentiometer as the source for motor speed command.

Select the Keypad for the RUN Command

Explains how to select the keypad RUN key as the source for the RUN command.

Using the Front Panel Keypad

Configure the Inverter for the Number of Motor Poles

Guides on configuring the inverter for the correct number of motor poles.

Using the Front Panel Keypad

Monitoring Parameters with the Display

Explains how to monitor motor speed indirectly via the inverter's output frequency display.

Running the Motor

Provides a checklist and steps for running the motor for the first time after parameter setup.

Powerup Test Observations and Summary

Configuring Drive Parameters

Choosing a Programming Device

Introduction

Introduces the benefits and complexity of inverter configuration and parameters.

Inverter Programming Keypads

Describes the front panel keypad as the primary interface for accessing functions and parameters.

Using Keypad Devices

Inverter Front Panel Keypad

Details the layout and components of the inverter's front panel keypad.

Key and Indicator Legend

Explains the function of each key and indicator on the inverter's front panel keypad.

Keypad Navigational Map

Configuring Drive Parameters

Operational Modes

Explains the different operational modes of the inverter: Run, Stop, Program, Monitor, and Trip.

Run Mode Edits

Discusses the possibility of editing parameters while the inverter is in Run Mode.

Control Algorithms

Describes the different sinusoidal PWM switching algorithms available for motor control.

“D” Group: Monitoring Functions

Parameter Monitoring Functions

Details various parameters that can be monitored using the "D" Group functions.

“D” Group: Monitoring Functions

Trip Event and Programming Error Monitoring

Explains how to cycle through and view trip event and programming error information.

“F” Group: Main Profile Parameters

“A” Group: Standard Functions

Basic Parameter Settings

Covers fundamental settings affecting the inverter's motor output, including frequency and torque characteristics.

“A” Group: Standard Functions

“A” Group: Standard Functions

Adjusting [O–L] characteristics

Explains how to adjust voltage input characteristics for the analog input terminal.

Adjusting [OI–L] characteristics

Details how to adjust current input characteristics for the analog input terminal.

Adjusting [O2–L] characteristics

Describes adjustments for bipolar voltage input characteristics.

“A” Group: Standard Functions

A005 [AT] selection

Allows selection between analog input terminals for the [AT] function.

A006 [O2] selection

Provides options for summing or disabling [O2] and [OI] inputs.

A011–A016: [O]–[L] Input Characteristics

Covers settings for voltage input active range and frequency enable.

“A” Group: Standard Functions

Multi-speed and Jog Frequency Settings

Explains how to configure multi-speed settings and jog frequency for motor control.

“A” Group: Standard Functions

Torque Control Algorithms

Details inverter torque control algorithms like V/f and sensorless vector control.

“A” Group: Standard Functions

Torque Boost

Explains how to use torque boost to improve low-frequency starting torque.

V/f Free-setting

Describes the V/f free-setting mode using parameter pairs to define a multi-segment V/f curve.

“A” Group: Standard Functions

Sensorless Vector Control and, Sensorless Vector Control, 0Hz Domain

Discusses advanced torque control algorithms for low-speed performance.

Vector Control with Encoder Feedback

Explains torque control using an encoder for precise position/velocity control.

“A” Group: Standard Functions

Manual torque boost value

Details parameters for adjusting manual torque boost values.

V/f characteristic curve selection

Allows selection of different V/f characteristic curves.

V/f gain setting

Covers adjusting the voltage gain of the inverter.

“A” Group: Standard Functions

DC Braking Settings

Explains how to configure DC braking for stopping and starting motor rotation.

“A” Group: Standard Functions

“A” Group: Standard Functions

Frequency Limits

Describes how to impose upper and lower limits on the inverter output frequency.

Jump Frequencies

Details how to configure jump frequencies to avoid resonant speeds.

“A” Group: Standard Functions

Acceleration Pause Function

Explains how the acceleration pause function minimizes over-current trips during acceleration.

“A” Group: Standard Functions

PID Control

Describes how the PID loop calculates ideal inverter output to control a process variable.

“A” Group: Standard Functions

Automatic Voltage Regulation (AVR) Function

Explains the AVR feature for maintaining constant output voltage during input fluctuations.

Energy Savings Mode / Optimal Accel/Decel

Covers energy saving and fuzzy logic for optimizing acceleration/deceleration.

“A” Group: Standard Functions

Optimal Accel/Decel Operation, continued...

Continues the explanation of optimal accel/decel operation and its limitations.

Second Acceleration and Deceleration Functions

Details the two-stage acceleration and deceleration ramps available.

“A” Group: Standard Functions

“A” Group: Standard Functions

Accel/Decel Characteristics

Explains standard and alternative acceleration/deceleration curves.

“A” Group: Standard Functions

“A” Group: Standard Functions

Additional Analog Input Settings

Adjusts input characteristics for analog inputs, including range and scaling.

“B” Group: Fine-Tuning Functions

Automatic Restart Mode and Phase Loss

Determines how the inverter resumes operation after a fault causes a trip event.

“B” Group: Fine-Tuning Functions

Electronic Thermal Overload Alarm Setting

Explains the thermal overload detection and alarm settings for protecting the motor.

“B” Group: Fine-Tuning Functions

“B” Group: Fine-Tuning Functions

Constant Torque Characteristic

Describes the constant torque characteristic curves and their selection.

Free Thermal Characteristic

Details how to set the electronic thermal characteristic using a free-form curve.

“B” Group: Fine-Tuning Functions

“B” Group: Fine-Tuning Functions

Overload Restriction

Explains how the inverter adjusts output frequency to limit overload during acceleration or constant speed.

“B” Group: Fine-Tuning Functions

“B” Group: Fine-Tuning Functions

Software Lock Mode

Describes how the software lock function prevents accidental parameter changes.

“B” Group: Fine-Tuning Functions

Miscellaneous Settings

Covers miscellaneous settings like scaling factors and initialization modes.

“B” Group: Fine-Tuning Functions

“B” Group: Fine-Tuning Functions

Torque limit selection

Allows selection of torque limit modes, including 4-quadrant and terminal selection.

“B” Group: Fine-Tuning Functions

Controlled Deceleration at Power Loss

Details how the inverter controls final motor deceleration upon loss of input power.

“B” Group: Fine-Tuning Functions

Miscellaneous functions, continued...

Covers additional miscellaneous functions not in other groups.

“B” Group: Fine-Tuning Functions

“B” Group: Fine-Tuning Functions

B091/B088: Stop Mode / Restart Mode Configuration

Configures how the inverter performs a standard stop and restarts after a free-run stop.

“B” Group: Fine-Tuning Functions

B090: Dynamic braking usage ratio

Limits the time the inverter uses the dynamic braking accessory.

“B” Group: Fine-Tuning Functions

Free-setting V/f Pattern

Describes the free-setting V/f mode using voltage and frequency parameter pairs.

External Brake Control Function

“C” Group: Intelligent Terminal Functions

Input Terminal Configuration

Details how to assign options to the eight intelligent input terminals.

“C” Group: Intelligent Terminal Functions

Intelligent Input Terminal Overview

Input Function Summary Table

Summarizes all intelligent input functions at a glance, with detailed descriptions.

“C” Group: Intelligent Terminal Functions

“C” Group: Intelligent Terminal Functions

“C” Group: Intelligent Terminal Functions

Output Terminal Configuration

Output Function Summary Table

Summarizes all twenty-two functions for logic output terminals.

“C” Group: Intelligent Terminal Functions

Output Function Summary Table

Lists option codes, terminal symbols, function names, and descriptions for output functions.

“C” Group: Intelligent Terminal Functions

Analog Output Function Summary Table

Lists functions available for assignment to analog output terminals [FM], [AM], [AMI].

“C” Group: Intelligent Terminal Functions

“C” Group: Intelligent Terminal Functions

Output Function Adjustment Parameters

Details parameters that work in conjunction with intelligent output functions.

“C” Group: Intelligent Terminal Functions

“C” Group: Intelligent Terminal Functions

Serial Communications

Configures the serial communications port of the SJ300 inverter for network control.

“C” Group: Intelligent Terminal Functions

Analog Signal Calibration Settings

Configures signals for analog output terminals, adjusting zero and span.

Miscellaneous Functions

C102/C103: Reset Mode / Restart Mode

Determines how the inverter responds to reset input or keypad Stop/Reset key in a trip condition.

“H” Group: Motor Constants Functions

Introduction

Explains how "H" Group parameters configure inverter for motor characteristics.

“H” Group: Motor Constants Functions

“P” Group: Expansion Card Functions

“P” Group: Expansion Card Functions

“U” Group: User-selectable Menu Functions

Programming Error Codes

Parameter out of bounds

Lists programming error codes related to parameter conflicts and out-of-bounds values.

Programming Error Codes

Operations and Monitoring

Introduction

Cautions for Operating Procedures

Lists crucial cautions to follow before operating the inverter.

Warnings for Operating Procedures

Optional Controlled Decel and Alarm at Power Loss

Optional Controlled Decel and Alarm at Power Loss

Optional Controlled Decel and Alarm at Power Loss

Connecting to PLCs and Other Devices

In order to avoid equipment damage and get your application running smoothly...

Recommends drawing schematics and verifying connections to prevent damage and ensure smooth operation.

Connecting to PLCs and Other Devices

Example Wiring Diagram

Provides a general example of logic connector wiring, power, and motor wiring.

Specifications of Control and Logic Connections

Terminal Name

Lists terminal names, descriptions, and ratings/notes for control and logic connections.

Terminal Listing

Intelligent INPUTS

Lists intelligent input symbols, codes, names, and corresponding page numbers.

Intelligent OUTPUTS

Lists intelligent output symbols, codes, names, and corresponding page numbers.

Using Intelligent Input Terminals

Input Wiring Examples

Illustrates four input configurations for interfacing inverter inputs with switches or PLC outputs.

Using Intelligent Input Terminals

Forward Run/Stop and Reverse Run/Stop Commands

Explains how to use [FW] and [RV] terminals for controlling motor rotation direction.

Multi-Speed Select

Using Intelligent Input Terminals

Using Intelligent Input Terminals

Using Intelligent Input Terminals

Jogging Command

Explains how to use the Jog input [JG] to command the motor to rotate slowly for manual operation.

External Signal for DC Injection Braking

Using Intelligent Input Terminals

Set Second or Third Motors

Explains how to select between two or three sets of motor parameters using [SET] or [SET3] functions.

Two-stage Acceleration and Deceleration

Using Intelligent Input Terminals

Free-run Stop

Describes how the [FRS] terminal turns OFF output, allowing the motor to free-run to a stop.

External Trip

Using Intelligent Input Terminals

Unattended Start Protection

Explains the USP function that prevents automatic startup when power is turned ON.

Commercial Power Source Switching

Using Intelligent Input Terminals

Commercial Power Source Change

Assigns [CS] to an intelligent input terminal for commercial power source switching.

Using Intelligent Input Terminals

Software Lock

Explains how the [SFT] terminal locks parameters to prevent editing.

Analog Input Current/Voltage Select

Reset Inverter

Thermistor Thermal Protection

Three-wire Interface Operation

PID ON/OFF and PID Clear

Internal Speed Loop Gain Settings

Control Gain Switching

Selects between two sets of gains for the internal speed loop.

P / PI Control Switching

Selects between proportional and PI control functions.

Using Intelligent Input Terminals

Remote Control Up and Down Functions

Force Operation from Digital Operator

Overload Restriction

OLR Parameter Selection

Outlines two sets of overload restriction parameters that can be configured.

Using Intelligent Input Terminals

Torque Limit

Using Intelligent Input Terminals

External Brake Control Function

Using Intelligent Input Terminals

Expansion Card Input Signals

Using Intelligent Output Terminals

Sinking outputs (open collector)

Describes the sinking outputs and their capabilities.

Run Signal

Frequency Arrival Signals

Frequency Arrival Signals

Overload Advance Notice Signal

Output Deviation for PID Control

Alarm Signal

Alarm Signal

Over-torque Signal

Instantaneous Power Failure / Under-voltage Signal

Using Intelligent Output Terminals

Instantaneous power failure operation with standard R0–T0 connections

Shows diagrams for standard power failure operation of the inverter.

Instantaneous power failure operation with R0–T0 connected to P–N

Illustrates power failure operation with modified control circuit wiring.

Instantaneous Power Failure / Under-voltage Signal

Using Intelligent Output Terminals

Torque Limit Signal

Explains the [TRQ] output signal related to the torque limit function.

Run Time / Power-On Time Over Signals

Describes how output terminals signal when run or power-on time exceeds set thresholds.

Using Intelligent Output Terminals

Thermal Warning Output

Details how the [THM] output provides an early warning for electronic thermal overload trips.

Using Intelligent Output Terminals

Using Intelligent Output Terminals

Brake Control Signals

Describes the configuration of [BRK] Brake Release and [BER] Brake Error outputs.

Using Intelligent Output Terminals

Expansion Card Output Signals

Lists output signals that require the SJ-FB Encoder Feedback board.

Analog Input Operation

Input Terminal Signals

Describes analog input terminals for commanding inverter frequency.

Input Filter

Explains the analog input sampling filter and how to minimize noise.

Analog Input Operation

Analog Output Operation

Wiring Examples

Shows wiring examples for voltage and current analog inputs.

Analog Output Operation

[FM] Terminal

Details the analog/digital output on terminal [FM] for monitoring various parameters.

PWM Signal Type

Explains the characteristics of the PWM signal for driving a moving-coil meter.

Analog Output Operation

FM Signal Type

Describes the frequency-modulated output at terminal [FM] for accuracy.

Analog Output Operation

[AM] and [AMI] Terminals

Explains how [AM] and [AMI] terminals provide signals to monitor parameters like output frequency, current, and torque.

Setting Motor Constants for Vector Control

Introduction

Introduces advanced torque control algorithms for performance at low speeds.

Setting Motor Constants for Vector Control

Vector Control Method

Lists vector control methods and their validity for different motor constant sets.

Motor data selection

Explains how motor data selection depends on the motor constant set.

Auto-tuning of Motor Constants

Preparation for Auto-tuning Procedure

Lists preparation items and configuration verification before starting auto-tuning.

Setting Motor Constants for Vector Control

Auto-tuning Procedure

Provides step-by-step instructions for performing the auto-tuning procedure.

Auto-tuning of Motor Constants

Adaptive Auto-tuning of Motor Constants

Describes the adaptive auto-tuning feature that refines motor constants during normal running.

Manual Setting of Motor Constants

PID Loop Operation

Configuring the Inverter for Multiple Motors

Simultaneous Connections

Details requirements for connecting two or more motors to a single inverter output.

Inverter Configuration for Multiple Motor Types

Explains why an OEM might need multiple motor profiles and how to select them.

Configuring the Inverter for Multiple Motors

Inverter System Accessories

Introduction

Component Descriptions

AC Reactors, Input Side

Describes the function of AC reactors on the input side for harmonic suppression.

AC Reactor or LCR Filter, Output Side

Explains the function of AC reactors or LCR filters on the output side for reducing motor vibrations.

Component Descriptions

Zero-phase Reactor (RF Noise Filter)

Details how zero-phase reactors reduce radiated noise from inverter wiring.

EMI Filter

Explains the function of EMI filters in reducing conducted noise from the power supply.

Ferrite Core

Mentions optional ferrite cores for meeting EMC Class B limits.

RF Noise Filter (Capacitive)

Describes capacitive filters for reducing radiated noise on the inverter input side.

DC Link Choke

Explains how DC link chokes suppress harmonics generated by the inverter.

Expansion Cards

Dynamic Braking

Introduction

Explains the purpose of dynamic braking for improving motor and load stopping ability.

Dynamic Braking Usage Ratio

Details how the inverter controls braking via a duty cycle method.

Dynamic Braking Selection Tables

Choosing a Braking Unit

Dynamic Braking Resistor Selection

Dynamic Braking Resistor Selection

Troubleshooting and Maintenance

Troubleshooting

Safety Messages

Lists critical safety messages to be read before troubleshooting or performing maintenance.

General Precautions and Notes

Provides general precautions and notes for maintaining the inverter and motor system.

Inspection Items

Lists inspection items covered in this chapter, including daily and periodic checks.

Troubleshooting Tips

Troubleshooting

Monitoring Trip Events, History, & Conditions

Fault Detection and Clearing

Explains how the inverter detects and records fault conditions and how to clear them.

Error Status Codes

Describes status codes that provide clues to the cause of an error.

Error Codes

Lists common error codes and their probable causes when the inverter trips.

Monitoring Trip Events, History, & Conditions

Monitoring Trip Events, History, & Conditions

Trip History and Inverter Status

Monitor Menu

Shows how to access error codes using the monitor menu.

Current Trip Conditions

Displays performance data at the moment of a fault, such as output frequency and motor current.

Restoring Factory Default Settings

Maintenance and Inspection

Monthly and Yearly Inspection Chart

Provides a chart for monthly and yearly inspection items and criteria.

Maintenance and Inspection

Megger Test

Details the procedure for performing a megger test to check inverter insulation.

Maintenance and Inspection

Spare parts

Recommends stocking spare parts to reduce downtime, including cooling fan and capacitor bank.

Capacitor Life Curve

Illustrates how ambient temperature affects capacitor life.

Capacitor Replacement

Fan Assembly Replacement

General Inverter Electrical Measurements

Maintenance and Inspection

Inverter Output Voltage Measurement Techniques

Provides methods and circuits for measuring inverter output voltage safely.

Troubleshooting and Maintenance

IGBT Test Method

Details the procedure for checking inverter transistors (IGBTs) and diodes.

Warranty

Warranty Terms

Outlines the warranty period and conditions for repair or replacement.

Glossary

Ambient Temperature

Defines ambient temperature in relation to electronic unit heat dissipation.

Arrival Frequency

Refers to the set output frequency for constant speed setting.

Auto-tuning

Defines the controller's ability to interact with a load to determine proper coefficients.

Base Frequency

Explains the designed operating frequency for an AC induction motor.

Braking Resistor

Defines an energy-absorbing resistor used during deceleration.

Break-away Torque

Describes the torque needed to overcome static friction to start load motion.

Carrier Frequency

Defines the frequency of the switching waveform modulating the AC output.

CE

Refers to the European regulatory agency for electronic products.

Choke

Defines an inductor tuned to react at radio frequencies to attenuate.

DC Braking

Explains stopping the AC commutation to the motor using DC current.

DC Link

Refers to the part of the drive between input rectifiers and output stages.

Deadband

Defines the range of input change with no perceptible output change in control systems.

Digital Operator Panel

Refers to the keypad and associated devices for inverter interface.

Glossary

Diode

Defines a semiconductor device allowing current flow in one direction.

Duty Cycle

Defines the percent of time a wave is ON versus OFF, or ratio of operating to resting time.

Dynamic Braking

Explains the method of generating reverse torque to stop the motor using a braking resistor.

Error

Defines an event causing the inverter to stop operation, often called a trip.

EMI

Electromagnetic Interference, the possibility of generating radiated electrical noise.

Four-quadrant operation

Describes drive capability for forward/reverse motor rotation and deceleration.

Free-run Stop

A method of stopping a motor by turning OFF its output connections, allowing it to coast.

Frequency Setting

Refers to motor speed for variable-frequency drives, proportional to attained speed.

Harmonics

Defines a whole number multiple of a fundamental frequency.

Horsepower

A unit of physical measure for work done per unit of time.

IGBT

Insulated Gate Bipolar Transistor, used in Hitachi inverters for high-power switching.

Inertia

The resistance of an object to being accelerated or decelerated.

Intelligent Terminal

A configurable input or output logic function on Hitachi inverters.

Inverter

Defines a device that electronically changes DC to AC current.

Glossary

Isolation Transformer

A transformer providing electrical isolation for protection.

Jogging Operation

Describes manually commanding the motor/drive system to run indefinitely.

Jump Frequency

A frequency point on the output range to skip around.

Line Reactor

A three-phase inductor installed in the AC input circuit to minimize harmonics.

Momentum

The physical property of a body in motion causing it to continue in motion.

Multi-speed Operation

The ability to store preset discrete speed levels and control motor speed.

Motor Load

Consists of physical mass inertia and friction from guiding mechanisms.

NEC

National Electric Code, governing electrical wiring and installation in the US.

NEMA

National Electric Manufacturer's Association device ratings standards.

Open-collector Outputs

A common logic-type discrete output using an NPN transistor as a switch.

Orientation

A feature using encoder feedback for home search and stop position.

Power Factor

A ratio expressing phase difference between current and voltage.

PID Loop

Proportional-Integral-Derivative model for process control.

Process Variable

A physical property of a process of interest.

PWM

Pulse-width modulation for frequency and voltage control.

Glossary

Reactance

Describes the part of impedance that changes with frequency.

Rectifier

Defines an electronic device converting AC to DC power.

Regenerative Braking

Method of generating reverse torque to stop the motor by allowing it to act as a generator.

Regulation

Quality of control to maintain a parameter at a desired value.

Reverse Torque

Torque applied opposite to motor shaft rotation.

Rotor

Windings of a motor that rotate, coupled to the shaft.

Saturation Voltage

Voltage drop across a transistor device when in saturation.

Sensorless Vector Control

Technique using motor constants to estimate torque without a position sensor.

Setpoint (SP)

The desired value of a process variable of interest.

Single-phase Power

An AC power source with Hot and Neutral wires.

Slip

Difference between theoretical synchronous speed and actual speed.

Squirrel Cage

A nickname for the rotor frame assembly.

Stator

Stationary windings coupled to the motor power input.

Start Frequency

The initial output frequency when the frequency command increases from zero.

Tachometer

A signal generator for feedback to the speed controlling device.

Bibliography

Serial Communications

Introduction

Serial Connection Diagrams

Serial Network Parameter Settings

Communications Protocol

Introduction to Command List

Lists the commands and single-character codes sent to a particular device on the network.

Communications Protocol

Command – 00

Details the 00 command for controlling Forward, Reverse, and Stop mode of the inverter.

Command – 01

Explains the 01 command for setting the output frequency in the standard profile.

Communications Protocol

Command – 02

Describes the 02 command for setting the logic state of intelligent input terminals.

Communications Protocol

Command – 03

Details the 03 command for reading the monitor data as a single block.

Communications Protocol

Communications Protocol

Command – 04

Explains the 04 command for reading the status of the inverter.

Communications Protocol

Command – 05

Details the 05 command for reading the inverter's trip history.

Communications Protocol

Communications Protocol

Command – 06

Describes the 06 command for reading a single parameter value from the inverter.

Communications Protocol

Command – 07

Explains the 07 command for setting a parameter value in the EEPROM.

Communications Protocol

Command – 08

Details the 08 command for initializing inverter parameters to factory default values.

Command – 09

Explains the 09 command for verifying parameter setting capability in EEPROM.

Communications Protocol

Command – 0A

Describes the 0A command for setting a value in the EEPROM.

Command – 0B

Explains the 0B command for recalculating internal motor constants.

Communications Reference Information

Inverter Affirmative Reply

Describes the standard affirmative reply using the ACK character.

Inverter Negative Reply

Details the standard negative reply using the NAK character.

Communications Reference Information

Block Check Code (BCC)

Explains how the inverter protocol computes BCC for data integrity verification.

Communication Test Mode

Parameter Settings for Keypad Entry

Parameter Settings for Keypad Entry

Lists user-programmable parameters and their default settings for keypad entry.

Main Profile Parameters

Details the default settings for the main profile parameters in the "F" Group.

Standard Functions

“A” Group Parameters

Lists default settings for standard functions within the "A" Group.

Parameter Settings for Keypad Entry

“A” Group Parameters

Lists default settings for standard functions in the "A" Group.

Parameter Settings for Keypad Entry

“A” Group Parameters

Continues listing default settings for "A" Group parameters, including frequency and braking.

Parameter Settings for Keypad Entry

“A” Group Parameters

Lists remaining default settings for "A" Group parameters, covering analog inputs and acceleration/deceleration.

Parameter Settings for Keypad Entry

“B” Group Parameters

Lists default settings for fine-tuning functions in the "B" Group.

Parameter Settings for Keypad Entry

“B” Group Parameters

Continues listing default settings for "B" Group parameters, including overload restriction and software lock.

Parameter Settings for Keypad Entry

“B” Group Parameters

Lists remaining default settings for "B" Group parameters, covering various controls and settings.

Parameter Settings for Keypad Entry

“C” Group Parameters

Lists default settings for intelligent terminal functions in the "C" Group.

Parameter Settings for Keypad Entry

“C” Group Parameters

Continues listing default settings for "C" Group parameters, including communication and analog settings.

Parameter Settings for Keypad Entry

“C” Group Parameters

Lists final default settings for "C" Group parameters, covering various calibrations and modes.

Motor Constants Functions

“H” Group Parameters

Lists default settings for motor constant functions in the "H" Group.

Parameter Settings for Keypad Entry

“H” Group Parameters

Continues listing default settings for "H" Group parameters, including auto-tuning and speed constants.

Parameter Settings for Keypad Entry

“P” Group Parameters

Lists default settings for expansion card functions in the "P" Group.

Parameter Settings for Keypad Entry

“P” Group Parameters

Continues listing default settings for "P" Group parameters related to expansion cards.

User-selectable Menu Functions

Lists default settings for user-selectable menu functions in the "U" Group.

CE–EMC Installation Guidelines

CE–EMC Installation Guidelines

1. As user you must ensure that the HF (high frequency) impedance

Ensures HF impedance between inverter, filter, and ground is minimal.

2. Avoid conductor loops that act like antennas, especially loops that encompass large areas.

Advises avoiding unnecessary conductor loops and parallel arrangements of signal and power wiring.

3. Use shielded wiring for the motor cable and all analog and digital control lines.

Recommends using shielded wiring for motor and control lines, ensuring proper shield connection.

4. Take measures to minimize interference that is frequently coupled in through installation cables.

Advises separating interfering cables and minimizing distances to reduce interference.

5. Minimize the distance between an interference source and an interference sink

Recommends minimizing distance between interference sources and sinks to decrease interference effects.

CE–EMC Installation Guidelines

6. Follow safety measures in the filter installation.

Emphasizes following safety measures during filter installation and ensuring proper ground connections.

Hitachi EMC Recommendations

1. The power supply to SJ300 inverters must meet these specifications:

Lists power supply specifications for SJ300 inverters, including voltage and frequency variations.

2. Installation measure:

Recommends using a filter designed specifically for the SJ300 inverter.

3. Wiring:

Provides wiring recommendations, including shielded wire and carrier frequency settings.

4. Environmental conditions—when using a filter, follow these guidelines:

Lists environmental guidelines for filter usage, including temperature, humidity, and vibration.

Index

A

Index entries starting with 'A'.

B

Index entries starting with 'B'.

C

Index entries starting with 'C'.

D

Index entries starting with 'D'.

E

Index entries starting with 'E'.

F

Index entries starting with 'F'.

G

Index entries starting with 'G'.

H

Index entries starting with 'H'.

I

Index entries starting with 'I'.

J

Index entries starting with 'J'.

K

Index entries starting with 'K'.

L

Index entries starting with 'L'.

M

Index entries starting with 'M'.

N

Index entries starting with 'N'.

O

Index entries starting with 'O'.

P

Index entries starting with 'P'.

R

Index entries starting with 'R'.

S

Index entries starting with 'S'.

T

Index entries starting with 'T'.

U

Index entries starting with 'U'.

V

Index entries starting with 'V'.

W

Index entries starting with 'W'.

Index–2

D

Index entries starting with 'D'.

E

Index entries starting with 'E'.

F

Index entries starting with 'F'.

G

Index entries starting with 'G'.

H

Index entries starting with 'H'.

I

Index entries starting with 'I'.

J

Index entries starting with 'J'.

K

Index entries starting with 'K'.

L

Index entries starting with 'L'.

M

Index entries starting with 'M'.

N

Index entries starting with 'N'.

O

Index entries starting with 'O'.

P

Index entries starting with 'P'.

R

Index entries starting with 'R'.

S

Index entries starting with 'S'.

T

Index entries starting with 'T'.

U

Index entries starting with 'U'.

V

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W

Index entries starting with 'W'.

Index–3

I

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J

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K

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L

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M

Index entries starting with 'M'.

N

Index entries starting with 'N'.

O

Index entries starting with 'O'.

P

Index entries starting with 'P'.

R

Index entries starting with 'R'.

S

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T

Index entries starting with 'T'.

U

Index entries starting with 'U'.

V

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W

Index entries starting with 'W'.

Index–4

P

Index entries starting with 'P'.

R

Index entries starting with 'R'.

S

Index entries starting with 'S'.

Index–5

T

Index entries starting with 'T'.

U

Index entries starting with 'U'.

V

Index entries starting with 'V'.

W

Index entries starting with 'W'.

Z

Index entries starting with 'Z'.

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