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Hitachi RAS-25FH6 User Manual

Hitachi RAS-25FH6
96 pages
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NO. 0024E
SPECIFICATIONS AND PARTS ARE SUBJECT TO CHANGE FOR IMPROVEMENT
ROOM AIR CONDITIONER
INDOOR UNIT + OUTDOOR UNIT
FEBRUARY 2008 Hitachi Household Appliances(Wuhu) Co.,Ltd.
SERVICE MANUAL
AW
REFER TO THE FOUNDATION MANUAL
TECHNICAL INFORMATION
FOR SERVICE PERSONNEL ONLY
(W)
(A)
(kW)
(B.T.U./h)
(W)
(A)
(kW)
(B.T.U./h)
W
H
D
(kg)
RAS-18FH6 RAC-18YH6
DC INVERTER (WALL TYPE)
TYPE
MODEL
POWER SOURCE
TOTAL INPUT
TOTAL AMPERES
CAPACITY
TOTAL INPUT
TOTAL AMPERES
CAPACITY
DIMENSIONS
(mm)
NET WEIGHT
SPECIFICATIONS
780
280
220
9.5
RAS-18FH6
RAS-25FH6
CONTENTS
SPECIFICATIONS ------------------------------------------------------------------- 4
HOW TO USE ----------------------------------------------------------------------- 5
CONSTRUCTION AND DIMENSIONAL DIAGRAM --------------------- 15
MAIN PARTS COMPONENT --------------------------------------------------- 17
WIRING DIAGRAM ---------------------------------------------------------------- 19
CIRCUIT DIAGRAM --------------------------------------------------------------- 20
RAS-18FH6
RAC-18YH6
RAS-25FH6
RAC-25YH6
RAC-18YH6
RAC-25YH6
COOLING
HEATING
INDOOR UNIT
OUTDOOR UNIT
INDOOR UNIT
OUTDOOR UNIT
1 PHASE, 50 Hz, 220-230V
550 (155 ~ 1,010)
2.95-2.81
2.00 (0.90 ~ 2.50)
6,820 (3,070 ~ 8,530)
580 (115 ~ 970)
2.93-2.81
2.50 (0.90 ~ 3.20)
8,530 (3,070 ~ 10,920)
505
27
780
280
220
9.5
505
27
1 PHASE, 50 Hz, 220-230V
700 (155 ~ 1,290)
3.75-3.59
2.50 (0.90 ~ 3.10)
8,530 (3,070 ~ 10,580)
880 (115 ~ 1,250)
4.45-4.26
3.40 (0.90 ~ 4.40)
11,600 (3,070 ~ 15,010)
After installation
RAS-25FH6 RAC-25YH6
BLOCK DIAGRAM ----------------------------------------------------------------- 22
BASIC MODE ----------------------------------------------------------------------- 23
REFRIGERATING CYCLE DIAGRAM --------------------------------------
--------------------------------------
- 29
DESCRIPTION OF MAIN CIRCUIT OPERATION ----------------------- 30
SERVICE CALL Q & A ---------------------------------------------------------- 60
TROUBLE SHOOTING ----------------------------------------------------------- 63
Procedure for Disassembly and Reassembly 88
PARTS LIST AND DIAGRAM -------------------------------------------------- 90
700 (+68) 700 (+68)
258 (+48) 258 (+48)
RAS_AW_000covere 2008.03.07, 18:051

Table of Contents

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Hitachi RAS-25FH6 Specifications

General IconGeneral
TypeSplit System
Cooling Capacity2.5 kW
Heating Capacity3.2 kW
Power Supply220-240V, 50Hz
Energy Efficiency Ratio (EER)3.21
Coefficient of Performance (COP)3.61
RefrigerantR410A
Indoor Unit Weight9 kg
Noise Level (Outdoor)50 dB

Summary

Service Manual Overview

Contents Overview

Lists the main sections and page numbers of the service manual.

Model Identification

Identifies the Hitachi air conditioner models covered by this manual.

Safety During Repair

General Repair Safety Guidelines

Essential safety guidelines to follow before and during repair work on the unit.

Semiconductor Handling Standards

Object Parts and Handling Precautions

Details on handling specific electronic components like ICs and PC boards safely.

Operational Cautions

General Operating Precautions

Important notes regarding normal operation, thunderstorms, and power failures.

Technical Specifications

Component Specifications

Lists key components like fan motor, compressor, and their respective specifications.

Safety and Usage Precautions

Installation Safety

Critical safety measures to observe during the installation process of the air conditioner.

Operation Safety

Safety instructions for operating the air conditioner, including thunderstorm warnings.

Maintenance and Shifting Safety

Safety guidelines for handling the unit during maintenance and relocation.

Component Identification

Indoor Unit Components

Identifies and describes the function of various parts of the indoor unit.

Outdoor Unit Components

Identifies and describes the function of various parts of the outdoor unit.

Indoor Unit Indicator Lights

Explains the meaning of indicator lamps on the indoor unit.

Remote Control and Operation Modes

Remote Controller Functions

Details the buttons and display of the remote controller for operating the unit.

Automatic Operation Mode

Explains how the unit automatically selects cooling or heating based on room temperature.

Auto Restart Control

Describes the unit's behavior after a power failure and how to manage it.

Heating and Dehumidifying Operations

Heating Operation Guide

Instructions for using the heating function, including temperature and fan speed settings.

Dehumidifying Operation Guide

Instructions for using the dehumidifying function, including temperature and fan speed settings.

Cooling and Fan Operations

Cooling Operation Guide

Instructions for using the cooling function, including temperature and fan speed settings.

Fan Operation Guide

Instructions for using the fan-only mode as an air circulator or for drying.

Timer Programming

Setting the OFF Timer

Step-by-step guide to setting the timer to turn the unit off.

Setting the ON Timer

Step-by-step guide to setting the timer to turn the unit on.

Setting ON/OFF Timer Combination

Guide for setting both an ON and OFF timer for scheduled operation.

Cancelling Timer Reservations

Instructions on how to cancel a set timer reservation.

Remote Control Features

Setting the Sleep Timer

Guide on how to set the sleep timer for automatic shutdown.

Adjusting Air Deflectors

Instructions for adjusting the direction of airflow from the indoor unit's louvers.

Replacing Remote Controller Batteries

Steps for safely replacing batteries in the remote control unit.

Maintenance Procedures

Air Filter Cleaning

Procedure for cleaning the air filter to maintain unit efficiency and air quality.

Front Panel Cleaning

Instructions for cleaning the exterior front panel of the indoor unit.

Long-Term Storage Preparation

Steps for preparing the unit for extended periods of non-operation.

Unit Capabilities and Maintenance

Heating and Cooling Capabilities

Information on the unit's heating and cooling performance under various conditions.

Regular Inspection Points

Key items to check periodically to ensure proper and safe operation.

Troubleshooting Service Checklist

A table to guide troubleshooting based on specific operating conditions and checks.

Operation Details and Refrigerant Cycle

Normal Operation Noises

Explains common noises that may occur during normal operation and are not indicative of a fault.

Refrigerating Cycle Diagram

Illustrates the flow of refrigerant during cooling, dehumidifying, and defrosting cycles.

Construction and Dimensions

Indoor Unit Dimensions

Provides detailed measurements and installation space requirements for the indoor unit.

Construction and Dimensions

Outdoor Unit Dimensions

Provides detailed measurements and installation space requirements for the outdoor unit.

Key Component Specifications

Thermostat Specifications

Details the temperature settings and indications for the thermostat function.

Fan Motor Specifications

Provides information on the fan motor's power source, output, and wiring connections.

Outdoor Unit Main Components

Lists major electrical components used in the outdoor unit and their ratings.

Compressor Motor Details

Compressor Motor Specifications

Details the compressor type, power source, output, winding, and resistance.

Wiring Diagrams

Indoor and Outdoor Unit Wiring

Illustrates the electrical connections between the indoor and outdoor units and their components.

Circuit Diagrams

Main Circuit Diagram

Shows the overall circuit layout and component interconnections for the unit.

System Block Diagram

Functional Block Overview

Illustrates the functional relationships between the indoor and outdoor units and their main modules.

Basic Operation Modes

Mode Selection and Fan Speed Control

Explains how to select operation modes and control fan speed for various conditions.

Temperature Control Logic

Details the logic for judging and controlling operation based on room and outdoor temperatures.

Cooling Operation Details

Cooling Operation Stages

Describes the different stages of cooling operation including fan and compressor speed.

Thermo Judgment and Compressor Speed

Explains how temperature judgments affect compressor speed during cooling.

Special Operation Modes

Cooling Sleep and Defrost Operations

Details on sleep mode during cooling and the defrost cycle in cooling.

Dehumidifying Sleep Operation

Details on sleep mode during dehumidifying operation.

Heating Operation Details

Heating Operation Stages

Describes the different stages of heating operation including fan and compressor speed.

Heating Control Logic

Explains the logic for controlling heating operation based on temperature and conditions.

Defrosting and Heating Sleep

Reversing Valve Defrosting

Explains the defrosting process using the reversing valve and its timing.

Heating Sleep Operation

Details on sleep mode during heating operation.

Refrigerating Cycle Diagrams

Cooling/Dehumidifying/Defrosting Cycle

Illustrates the refrigerant flow for cooling, dehumidifying, and defrosting modes.

Heating Cycle Diagram

Illustrates the refrigerant flow specifically for the heating mode.

Main Circuit Operation

Reset Circuit Functionality

Explains how the reset circuit initializes the microcomputer during power on/off.

Receiver and Buzzer Circuits

Describes the receiver circuit and the buzzer circuit for signal reception and feedback.

Auto Sweep Motor and Signals

Details the auto sweep motor circuit and microcomputer output signals.

Initial Setting and Power Supply

Explains initial settings, power supply, and voltage regulation for unit components.

Fan Motor Drive Circuit

Details the PWM control and feedback mechanism for the DC fan motor.

Power Circuit Operation and Components

Explains the power circuit's function and key components like diodes and inductors.

Power Circuit Component Functions

Details the roles of capacitors, diodes, inductors, and resistors in the power circuit.

Communication Circuit Operation

Indoor/Outdoor Interface Circuit

Describes the circuit enabling communication between indoor and outdoor microcomputers.

Interface Circuit Diagram

A schematic showing the interface circuit for microcomputer communication.

Serial Communications Data Format

Details the structure and content of communication data between units.

Serial Communications Example

Illustrates an example of communication waveforms and data exchange.

IPM Operation and Diagnosis

IPM Circuit

Explains the IPM circuit and its role in driving the compressor motor.

IPM Waveforms

Describes the switching order and voltage waveforms within the IPM module.

IPM Diagnosis

Shows the IPM circuit diagram and self-diagnosis lamp codes for IPM faults.

Power Circuit Details

Power Circuit for Printed Wiring Board

Details the power circuit responsible for supplying various voltages to the P.W.B.

Power Circuit Voltage Specifications

Lists the voltage specifications for different outputs and potential failure modes.

Microcomputer and Control Circuits

Microcomputer Peripheral Circuits

Describes circuits connected to the microcomputer, including peak current cutoff and overload control.

Peak Current Cutoff Circuit

Explains the circuit that detects and stops operation on over-current.

Overload Control Circuit (OVL)

Details the circuit that protects components by controlling compressor load and speed.

IS/ID OVL Control

Explains the system for judging and controlling overload based on current and rotation speed.

Start Current Control

Describes the software control method for maintaining smooth compressor start current.

Reset Circuit Operation

Explains the reset circuit's function and waveforms during power on/off.

Temperature Detection Circuit

Reversing Valve Control Circuit

Electric Expansion Valve Control

Outdoor DC Fan Motor Control

Service Call Q&A

Cooling Mode Troubleshooting

Addresses common issues and their solutions during cooling operation.

Dehumidifying Mode Troubleshooting

Addresses common issues and their solutions during dehumidifying operation.

Heating Mode Troubleshooting

Addresses common issues and their solutions during heating operation.

Auto Operation and Reservation Issues

Covers questions about auto-fresh defrosting, auto operation, and temperature reservation.

Remote Control and Timer Issues

Addresses questions related to timer settings and remote control functionality.

Fan Speed Variations and Noise Issues

Explains fan speed behavior in auto mode and potential noises from the unit.

Temperature and Airflow Behavior

Addresses questions about temperature differences and initial airflow.

Troubleshooting Precautions

Safety Precautions for Checking

Critical safety warnings and diagrams related to high voltage during troubleshooting.

Power Circuit Safety Procedures

Discharge Procedure for Capacitors

Step-by-step guide on how to safely discharge smoothing capacitors before service.

Indoor Unit Electrical Parts Structure

Removing Indoor Unit Electrical Parts

Step-by-step guide for removing the front panel and cover of the indoor unit.

Removing Control and Indicating P.W.B.

Instructions for disassembling the control and indicating printed circuit boards.

Service Cautions and Best Practices

ICP (IC Protector) Cautions

Specific warnings related to servicing the IC protector and potential failures.

Connector Handling and Probe Safety

Guidance on safely handling connectors and avoiding damage during testing.

Failure Diagnosis Support Functions

Self-Diagnosis Indication Function

Explains how indicator lamps (timer lamp, LD301) signal detected failures.

Troubleshooting by Self-Diagnosis Codes

Timer Lamp Blinking Codes

Lists blinking patterns of the timer lamp and their corresponding reasons and possible causes.

Self-Diagnosis Lighting Modes

Diagnostic Lights and Details

Explains the meaning of diagnostic lights (LD303, LD302, LD301) and their associated error conditions.

Troubleshooting Flowcharts

Indoor/Outdoor Unit and Refrigeration Checks

Guides users through checking unit parts and the refrigeration cycle based on symptoms.

Indoor Unit Electrical Parts Checks

Power Supply Troubleshooting

A flowchart to diagnose and resolve issues when the unit does not power on.

Indoor Fan and Air Deflector Troubleshooting

Flowcharts to diagnose problems with the indoor fan or air deflector movement.

Control P.W.B. (Power Circuit) Checks

Guides troubleshooting of the control board's power circuit and associated components.

Remote Controller Troubleshooting

Remote Control Functionality Checks

Steps to verify battery status, signal transmission, and overall remote control functionality.

Outdoor Unit Electrical Parts Checks

Outdoor Unit Power and Connection Checks

Flowchart for diagnosing power issues and connection problems in the outdoor unit.

Outdoor Fan Motor and P.W.B. Checks

Guides troubleshooting of the outdoor fan motor and main P.W.B. based on self-diagnosis codes.

Outdoor Unit Power Supply and Component Checks

Steps to verify AC power input, terminal connections, and power supply components.

Communication Error Troubleshooting

Flowchart to diagnose and resolve communication errors between indoor and outdoor units.

Outdoor Unit Wiring and Connection Checks

Verifies internal wiring and terminal connections for proper power output.

Outdoor Unit Communication and Power Checks

Diagnoses communication errors and checks 35V power output and related components.

Outdoor Thermistor Circuit Checks

Guides troubleshooting of the thermistor circuit, including connector and continuity checks.

OH Thermistor and Overload Checks

Addresses issues related to OH thermistor temperature rise and overload conditions.

Switching and Speed Control Checks

Guides troubleshooting for switching failures and abnormal low speed operation.

IPM and Reset Circuit Checks

Covers troubleshooting for the intelligent power module (IPM) and the reset circuit.

Setting Temperature Shift Value Adjustment

Procedure for Changing Temperature Shift

Step-by-step instructions for adjusting the temperature shift values using the remote controller.

Refrigerating Cycle Troubleshooting

Gas Leakage and Compressor Diagnosis

Troubleshooting procedure for issues related to gas leakage or compressor defects.

Outdoor Unit Service Operations

Operating Outdoor Unit Independently

Instructions for operating the outdoor unit independently for testing or service.

IPM (Intelligent Power Module) Diagnosis

IPM Module Circuit and Terminals

Details the internal circuit diagram and terminal symbols of the IPM module.

Multimeter Diagnosis Procedure for IPM

Provides a procedure for testing the IPM module using a multimeter.

Indoor Unit Disassembly and Reassembly

Removing the Front Panel and Cover

Step-by-step guide for removing the front panel and cover of the indoor unit.

Removing Control and Indicating P.W.B.

Instructions for disassembling the control and indicating printed circuit boards.

Disassembly and Reassembly Procedures

Removing Fan and Motor Assembly

Instructions for removing the tangential fan and motor from the indoor unit.

Removing Outdoor Unit Electrical Parts

Steps for removing electrical components from the outdoor unit's enclosure.

Parts List and Diagrams

Indoor Unit Parts Diagram

An exploded view illustrating the parts of the indoor unit.

Indoor Unit Parts List

A detailed list of part numbers and names for the indoor unit.

Outdoor Unit Parts Diagram

An exploded view illustrating the parts of the outdoor unit.

Outdoor Unit Parts List

A detailed list of part numbers and names for the outdoor unit.

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