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Hitachi RAS-(4-12)HRNM(2)(E) User Manual

Hitachi RAS-(4-12)HRNM(2)(E)
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Printed in SpainSMGB0064 rev.0 - 08/2011
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0064 rev. 0 - 08/2011
Service Manual
UTOPIA DC-INVERTER IVX/(2/2.5)HP/ES SERIES
H(V)RN(S)(2)(E)
H(V)RNM(2)(E)
UTOPIA DC-INVERTER IVX/(2/2.5)HP/ES SERIES
RAS-(3-6)HVRNM2E
RAS-(4-12)HRNM(2)(E)
RAS-(2-3)HVRN(S)(2)
RAS-(4-6)HVRNS2E
RAS-(4-10)HRNS(2)E

Table of Contents

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Hitachi RAS-(4-12)HRNM(2)(E) Specifications

General IconGeneral
RefrigerantR410A
TypeSplit System
Cooling Capacity4-12 kW
Heating Capacity4-12 kW
Operating Temperature (Heating)-15°C to 24°C
Power Supply220-240V, 50Hz

Summary

General Information

General Note

Provides copyright, revision, and disclaimer information for the publication.

Introduction to UTOPIA Series

Details the UTOPIA series outdoor units, including IVX, 2/2.5HP, and ES series, highlighting inverter technology and heat pump capabilities.

Environment-friendly Units

Explains the use of R410A refrigerant and adherence to RoHS and Green Dot regulations.

Applied Symbols

Defines danger, caution, and note symbols used in the manual for safety and instruction.

Product Guide: Outdoor Units

Lists and illustrates outdoor units for IVX and ES series, including model codes.

Accessory Code List

Details optional accessories for UTOPIA outdoor units, including codes and figures.

Unit Installation

Safety Summary

Provides critical safety precautions for installation, including danger and caution warnings.

Transportation of Outdoor Unit

Details the hanging method for safe transportation and installation of outdoor units.

Center of Gravity

Illustrates the center of gravity for various outdoor unit models and their hanging methods.

Installation Space (Initial Check)

Specifies required installation clearances for different configurations and models.

Place Provision

Explains concrete foundation requirements and anchor bolt locations for unit placement.

Optional Parts and Installation

Describes the installation of optional accessories like air flow guides, wind guards, and snow protection hoods.

Piping Work and Refrigerant Charge

General Notes

Provides general guidelines for drain piping installation and checking the drain-up mechanism.

Piping Work Connection Considerations

Details piping materials, principles, suspension, brazing, and connection methods.

Three Principles on Refrigerant Piping Work

Outlines the three key principles: Dry, Clean, and No Leakage, with causes of failure and preventive actions.

Refrigerant Charge Quantity

Provides guidance on calculating and charging additional refrigerant based on piping length for IVX and ES series.

Pump Down Refrigerant

Explains the procedure for collecting refrigerant into the outdoor unit for relocation or servicing.

Outdoor Units IVX Series

Details piping connections, lengths, selections, twin/triple system installations, and drain bosses for IVX series.

Outdoor Units ES Series

Covers piping connections, lengths, selections, twin/triple systems, and drain bosses for ES series.

Electrical Wiring

General Check

Outlines essential checks before installing electrical wiring or performing periodic checks.

Electrical Wiring for the Outdoor Unit IVX Series

Details electrical wiring connections and DIP switch settings for IVX series outdoor units.

Electrical Wiring for the Outdoor Unit ES Series

Provides electrical wiring connections and DIP switch settings for ES series outdoor units.

Electrical Wiring Between Indoor Unit and Outdoor Unit

Explains how to connect electrical wires between indoor and outdoor units, emphasizing correct terminal matching.

Wire Sizes

Specifies minimum wire sizes for power sources and transmitting cables for IVX and ES series.

Electrical Wiring Diagrams

Provides detailed wiring diagrams for IVX and ES series outdoor units.

Control System

Device Control System

Details control subjects and their purposes for cooling, heating, and defrost operations in IVX Series.

Outdoor Units PCB

Illustrates and explains the connector and LED indications for outdoor unit PCBs in IVX and ES Series.

Protection and Safety Control

Describes compressor protection devices and safety control device settings for IVX and ES Series.

Standard Operation Sequence

Presents detailed flowcharts for cooling, dry, and heating operations for IVX and ES Series units.

Standard Control Functions

Explains standard control functions like freezing protection, discharge gas temperature control, and expansion valve control.

Optional Functions

Outdoor Units IVX and ES Series

Details available ports for input and output signals on outdoor unit PCBs for IVX and ES series.

Available Ports

Lists and describes the system's input and output ports, including connection diagrams.

Configuration: Input Signals

Describes optional input signals like fixing operation mode, demand thermo OFF, and forced stoppage.

Configuration: Output Signals

Details optional output signals such as operation signal, alarm signal, compressor ON signal, and defrost operation signal.

Optional Functions: Programming

Explains how to program optional signals using the outdoor unit's PCB and push switches.

Test Run

Checking Procedure Before the Test Run

Lists essential checks required before performing the test run, including safety and connections.

Test Run Procedure Using the Remote Control Switch

Provides step-by-step instructions for performing a test run using the wired remote control.

Test Run Procedure Using the Wireless Remote Control Switch

Details the procedure for performing a test run using the wireless remote control switch.

Test Run Procedure from the Outdoor Unit Side

Explains how to perform a test run by setting DIP switches on the outdoor unit's PCB.

Check List for IVX Series

A checklist for verifying correct operation and installation of IVX series units during test runs.

Check List for ES Series

A checklist for verifying correct operation and installation of ES series units during test runs.

Troubleshooting

Initial Troubleshooting for IVX an ES Series

Provides initial troubleshooting steps based on 7-segment display indications and power supply issues.

Troubleshooting Procedure for IVX an ES Series

Details troubleshooting procedures by alarm code, check mode, and flashing LEDs for IVX and ES series.

Procedure for Checking Each Main Part

Explains self-checking procedures for PCBs and remote control switches for RPK models.

Spare Parts

Spare Parts for IVX Series

Lists and illustrates cycle and structural parts for IVX series models.

Spare Parts for ES Series

Lists and illustrates cycle, structural, and electrical parts for ES series models.

Servicing

Introduction

Provides safety precautions and general notes before performing any service operations.

Servicing for IVX Series

Details the servicing procedures for outdoor units in the IVX series, including removing components.

Servicing for ES Series

Provides servicing procedures for outdoor units in the ES series, including component removal.

Electrical Checks of Main Parts

Inverter

Details inverter specifications and protection functions for IVX and ES series.

Thermistor

Explains thermistors for outdoor units, including compressor upper part and ambient temperature thermistors.

Electronic Expansion Valve

Describes the control mechanism and specifications of the electronic expansion valve.

High Pressure Protection Device

Explains the function of the high pressure protection device and its circuit.

Noise Filter (NF)

Details noise filters for 3-phase and 1-phase power supplies, including circuit diagrams.

Capacitor (CB1 CB2)

Describes the function and specifications of capacitors used for DC current conversion in the inverter.

Reactor (DCL)

Provides specifications for reactors used in 3-phase and 1-phase inverter circuits.

Scroll Compressor

Explains the reliable mechanism for low vibration and low sound, and the principle of compression.

Maintenance Notes

Checking the Power Source and the Wiring Connection

Provides a checklist for verifying power source and wiring connections in case of abnormal operation.

Burnt-out Compressor Due to Insufficient Refrigerant Charge

Discusses a field case of compressor failure due to insufficient refrigerant charge and provides countermeasures.

Insufficient Cooling Performance When Long Piping is Applied

Analyzes a case of insufficient cooling due to long piping and the effect of DIP switch settings.

Abnormally High Operation Sound (Ceiling Type Indoor Unit)

Addresses high operation sound in indoor units, attributing it to installation without ducts and high air volume.

Alarm Code "31"

Explains a scenario where alarm code '31' occurred due to incorrect indoor unit capacity settings.

Not Cooling Well Due to Insufficient Installation Space for Outdoor Unit

Discusses cooling issues caused by insufficient installation space and air circulation problems.

Caution with Refrigerant Leakage

Provides information on maximum permissible HCFC gas concentration and countermeasures for leakage.

Maintenance Work

Details maintenance procedures for fan motors, heat exchangers, piping, electrical equipment, and control devices.

Service and Maintenance Record

Provides a checklist for recording service and maintenance activities for indoor and outdoor units.

Service and Maintenance Record Using the 7-Segment Display

Explains how to use the 7-segment display and remote control switch for checking unit information and errors.

Service and Maintenance Record by Remote Control Switch

Details how to use the remote control switch for checking various operating parameters and functions.

Pump-down Method for Replacing the Compressor

Provides a step-by-step procedure for collecting refrigerant using the pump-down method before compressor replacement.

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