EasyManua.ls Logo

Hitachi RAS-4-HNPE User Manual

Hitachi RAS-4-HNPE
480 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Printed in SpainSMGB0079 rev.0 - 01/2013
Hitachi air conditioning products are manufactured according to:
ISO 9001 of JQA, Japan for its Quality Management accordance with the
standard
ISO 14001 of JACO, Japan for its Environmental Management accordance with
the standard
Hitachi Air Conditioning Products Europe, S.A. is certified with:
ISO 9001 of AENOR, Spain for its Quality Management accordance with the
standard
ISO 14001 of AENOR Spain for its Environmental Management systems
accordance with the standard
Hitachi certifies that our products have met EU consumer safety, health and
environmental requirements.
Hitachi Air Conditioning Products Europe, S.A.
Ronda Shimizu, 1 - Polig. Ind. Can Torrella
08233 Vacarisses (Barcelona) Spain
HITACHI participates in the Eurovent Certification Programme; the certified
data of certified models are listed in the Eurovent Certification Online Directory
(www.eurovent-certification.com).
SMGB0079 rev. 0 - 01/2013
Service Manual
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
H(V)N(P/C)(E)
UTOPIA IVX PREMIUM / IVX STANDARD SERIES
RAS-(2-6)HVNP(E)
RAS-(4-12)HNP(E)
RAS-(3-6)HVNC(E)
RAS-(4-12)HNC(E)

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hitachi RAS-4-HNPE and is the answer not in the manual?

Hitachi RAS-4-HNPE Specifications

General IconGeneral
BrandHitachi
ModelRAS-4-HNPE
CategoryAir Conditioner
LanguageEnglish

Summary

General Information

General Information - Notes and Introduction

Covers general notes, introduction to the UTOPIA series, and environmental aspects.

Safety Precautions and Regulations

Details applied symbols, danger, caution, and norms for safe operation and compliance.

Product Guide and Model Classification

Classification of outdoor and indoor unit models, including series and capacity details.

Unit Installation

Safety Summary for Unit Installation

Essential safety precautions during unit installation, including dangers and cautions.

Outdoor Unit Transportation Guidelines

Instructions for safely transporting outdoor units, including hanging methods and gross weight.

Center of Gravity for Unit Handling

Information on the center of gravity for various unit models to ensure safe handling.

Factory-Supplied Accessories for RAS-12HN(P/C)

Lists factory-supplied accessories for a specific outdoor unit model and advises contacting the dealer if missing.

Installation Space Requirements and Basic Sizes

Specifies required installation space and basic dimensions for various models with diagrams.

Place Provision and Foundation Requirements

Details on concrete foundations, metal plates, and installation locations concerning strong winds.

Optional Parts and Installation Procedures

Instructions for installing optional accessories like air flow guides, wind guards, and snow protection hoods.

Piping Work and Refrigerant Charge

General Notes Before Piping Work

Guidelines on piping materials, principles, suspension, and brazing techniques.

Piping Connection for Outdoor Units

Step-by-step instructions for connecting piping to outdoor units, including torque specifications.

Refrigerant Piping Range Specifications

Details maximum refrigerant piping length, header/line branch systems, and pipe size combinations.

Refrigerant Charge Procedures

Instructions for charging refrigerant, including pressure checks and quantity determination.

Caution for Refrigerant Leakage

Information on HFC concentration limits, calculation, and countermeasures for refrigerant leaks.

Piping Compatibility with R22 or R407C Installations

Guidelines for using existing pipes with R22/R407C, including cleaning and renewal kit usage.

Drain Piping Installation

Information on drain piping and the use of drain discharging bosses for outdoor units.

Electrical Wiring

General Notes on Electrical Wiring

General safety precautions and checks for electrical wiring, including dangers and notes.

Outdoor Unit Electrical Wiring Connections

Instructions for correctly connecting power source cables and ground wires for outdoor units.

Setting Outdoor Unit DIP Switches

Details quantity, position, and function of DIP and RSW switches for various models.

Common Wiring Between Indoor and Outdoor Units

Information on electrical wiring, wire size, and recommended breaker sizes for indoor/outdoor units.

H-LINK II System Overview

Features, specifications, DIP switch settings, and connection examples for the H-LINK II system.

System Control Modes

Description of individual and simultaneous operation modes for the system.

Electrical Wiring Diagrams

Detailed electrical wiring diagrams for various models and power supply configurations.

Control System

Device Control System Functionality

Explains control for inverter compressors, expansion valves, and fans during various operations.

Outdoor Unit PCB Component Identification

Details connectors, switches, and LEDs on the PCB for different outdoor unit models.

Protection and Safety Control Devices

Describes safety devices and control settings for outdoor units to protect the compressor.

Standard Operation Sequences

Flowcharts illustrating sequences for cooling, dry, heating, automatic, and defrost operations.

Standard Control Functions

Details on freezing protection, high-pressure prevention, discharge gas temperature, and preheating.

Optional Functions

Optional Input/Output Signals via 7-Segment Display

Lists available ports, optional signals, settings, and descriptions for input/output signals.

Configuring Optional Functions via 7-Segment Display

Describes setup and functions available through the outdoor unit's 7-segment display.

Optional Functions via Remote Control Switch

Lists optional functions configurable via the HITACHI remote control switch (PC-ART).

Test Run Procedures

Pre-Test Run Safety Checks

Essential checks before test run, including electrical and refrigerant piping connections.

Test Run Procedure with PC-ART Remote Control

Step-by-step guide for performing a test run using the PC-ART remote control.

Test Run Procedure with PC-ARF Remote Control

Detailed procedure for conducting a test run using the PC-ARF remote control.

Test Run Procedure with Wireless Remote Control (PC-LH3A/B)

Instructions for performing a test run using the wireless remote control switch.

Test Run Procedure from Outdoor Unit Side

Explanation of how to perform a test run directly from the outdoor unit using DIP switches.

Test Run and Compressor Checklists

Comprehensive checklists for system verification during test runs and compressor checks.

Troubleshooting Guide

Initial Troubleshooting Steps

Basic checks using 7-segment display, power supply, and remote control transmission.

Troubleshooting Procedures by Alarm Code

Detailed procedures for troubleshooting based on alarm displays and codes for various units.

Troubleshooting via Check Mode

Guidance on using remote controllers (PC-ART, PC-ARF) and 7-segment displays for troubleshooting.

Checking Main Components for Troubleshooting

Procedures for checking key components like DIP-IPM inverter, capacitors, fan motors, and expansion valves.

Spare Parts Identification

Spare Parts for RAS-(2-2.5)HVNP

Lists cycle/structural parts and provides a parts table for RAS-(2-2.5)HVNP models.

Spare Parts for RAS-3HVNC

Lists cycle/structural parts and provides a parts table for RAS-3HVNC models.

Spare Parts for RAS-3HVNPE

Details cycle/structural parts, electrical parts, and part names for RAS-3HVNPE.

Spare Parts for RAS-(4-6)H(V)NPE

Lists cycle/structural parts, electrical parts, and part names for RAS-(4-6)H(V)NPE.

Spare Parts for RAS-(4-6)H(V)NCE

Lists cycle/structural parts, electrical parts, and part names for RAS-(4-6)H(V)NCE.

Spare Parts for RAS-(8-10)HN(P/C)E

Details cycle/structural parts, electrical parts, and part names for RAS-(8-10)HN(P/C)E.

Spare Parts for RAS-12HN(P/C)

Lists cycle/structural parts, electrical parts, and part names for RAS-12HN(P/C).

Servicing Procedures

Introduction to Servicing

General introduction to servicing operations, including safety warnings and notes.

Servicing Outdoor Units RAS-(2-2.5)HVNP & RAS-3HVNC

Detailed steps for removing major components of outdoor units for RAS-(2-2.5)HVNP and RAS-3HVNC.

Servicing Procedures for Premium Series Outdoor Units

Specific servicing procedures for Premium series outdoor units, covering various models and components.

Servicing Procedures for Standard Series Outdoor Units

Servicing instructions for Standard Series outdoor units, detailing component removal for different models.

Electrical Checks of Main Parts

Inverter Specifications and Functions

Details inverter specifications, time charts, protective functions, and overload control.

Thermistor Functionality and Characteristics

Describes thermistors in outdoor units, their purpose, and resistance characteristics.

Electronic Expansion Valve Checks

Explains specifications, drive circuits, and checking procedures for the electronic expansion valve.

High Pressure Protection Device Functionality

Describes high-pressure switches and pressure sensors for control, including their functions.

Noise Filter (NF) Specifications

Information on noise filters for 3-phase and single-phase systems, including circuit diagrams.

Capacitor (CB1 CB2) Specifications

Details specifications and purpose of capacitors for AC to DC conversion for the inverter.

Reactor (DCL) Specifications

Provides specifications for reactors used for AC to DC current conversion for the inverter.

Scroll Compressor Principles

Explains reliable mechanisms for low vibration/sound and the compression principle.

Maintenance Notes

General Notes for Maintenance

General notes on checking power sources, wiring, compressor burnout causes, and cooling performance.

Routine Maintenance Work Procedures

Outlines maintenance tasks for indoor and outdoor units, including fans, heat exchangers, and electrical parts.

Service and Maintenance Record (7-Segment Display)

Checklist for recording service and maintenance activities using the 7-segment display.

Service and Maintenance Record (Remote Control)

Data sheet for recording service checks using the 7-segment display on the outdoor unit.

Service and Maintenance Record (Remote Control Switch)

Data sheet for recording service checks performed via the remote control switch.

Pump-Down Method for Compressor Replacement

Step-by-step procedure for pump-down, essential for compressor replacement, with safety precautions.

Related product manuals