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Hitachi ZAXIS 30U-5N User Manual

Hitachi ZAXIS 30U-5N
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ZX30U
-5N
35U
-5N
50U
-5N
60USB
-5N
HYDRAULIC EXCAVATOR OPERATOR’S MANUAL ENMADG-NA2-2
PRINTED IN JAPAN (E) 2019, 05
URL:http://www.hitachi-c-m.com
This book is printed on recycled paper.
Serial No.
ZX30U
-5N
265001 and up
ZX35U
-5N
270001 and up
ZX50U
-5N
280001 and up
ZX60USB
-5N
285001 and up
Hydraulic Excavator
30U
-5N
35U
-5N
50U
-5N
60USB
-5N
ENMADG-NA2-2
PART NO.
Operator’s Manual

Table of Contents

Questions and Answers:

Hitachi ZAXIS 30U-5N Specifications

General IconGeneral
BrandHitachi
ModelZAXIS 30U-5N
CategoryExcavators
LanguageEnglish

Summary

Introduction

Read this manual carefully

Importance of reading the manual for correct operation and service.

Standard Specification Machine Conditions

Operating conditions for standard specification machines.

Manual as Permanent Part

Manual should remain with the machine when sold.

Metric Design

Machine design is metric; measurements and hardware are metric.

Right-hand and Left-hand Sides

Definition of sides based on direction of forward travel.

Product Identification Numbers

Recording and importance of product identification numbers.

Diesel Fuel Quality

Specification for diesel fuel quality to prevent damage and emissions issues.

Warranty

Explanation of Hitachi's warranty program and product support.

Qualified Operators

Requirement for qualified and licensed personnel to operate and service.

Export/Intended Use

Precautions for operating machines outside their intended country of use.

Safety

Recognize Safety Alert Symbols

Understanding the purpose and meaning of safety alert symbols.

Understand Signal Words

Meaning of hazard signal words: DANGER, WARNING, CAUTION, IMPORTANT, NOTE.

Follow Safety Instructions

Adhering to all safety signs and messages, maintaining signs, and using authorized parts.

Prepare For Emergencies

Being prepared for fires or accidents with first aid and fire extinguishers.

Wear Protective Clothing

Importance of wearing appropriate safety equipment and clothing for the job.

Protect Against Noise

Protecting hearing from loud noise with protective devices.

Inspect Machine

Importance of immediate repair of any abnormalities found during inspection.

General Precautions for Cab

Maintaining cab cleanliness to prevent accidents and ensure safe operation.

Use Handrails and Steps

Safe practices for getting on and off the machine using handrails and steps.

Adjust the Operator’s Seat

Adjusting the operator's seat for proper posture and control operation.

Ensure Safety Before Rising From or Leaving Operator’s Seat

Procedures to ensure safety before moving from the operator's seat.

Fasten Your Seat Belt

Importance of wearing the seat belt securely during operation and its inspection.

Move and Operate Machine Safely

Awareness of hazards around the machine and safe operating practices.

Operate Only From Operator’s Seat

Starting the engine only from the operator's seat with controls in neutral.

Jump Starting

Correct procedures for jump starting to avoid explosions or runaway machines.

Keep Riders Off Machine

Ensuring only the operator is on the machine for safety and visibility.

Precautions for Operations

Investigating the work site, wearing safety equipment, and clearing the area.

Investigate Job Site Beforehand

Assessing ground conditions, making work plans, and reinforcing areas to prevent tip-overs.

Equipment of OPG

Using OPG guards for protection against falling objects and ROPS certification.

Restriction of Attachment Installation

Not installing attachments exceeding specified weight for machine structure.

Provide Signals for Jobs Involving Multiple Machines

Using signals and a signal person for jobs involving multiple machines.

Confirm Direction of Machine to be Driven

Confirming undercarriage position relative to operator before driving.

Drive Machine Safely

Safe travel practices, including using signal persons, avoiding obstructions, and operating on slopes.

Avoid Injury From Rollaway Accidents

Preventing injury from rollaway accidents by proper parking and blocking.

Avoid Injury From Back-over and Swing Accidents

Ensuring clearance and using signal persons to prevent back-over and swing accidents.

Keep Person Clear From Working Area

Preventing injury from moving attachments or flying objects by clearing the area.

Never Position Bucket Over Anyone

Never lifting or swinging the bucket over people to avoid injury.

Avoid Undercutting

Precautions for retreating from excavations to prevent collapse.

Avoid Tipping

Precautions for operating on grades and frozen ground to prevent tipping.

Never Undercut a High Bank

Avoiding undercutting high banks due to collapse risk.

Dig With Caution

Precautions when digging to avoid underground utilities and potential hazards.

Operate With Caution

Avoiding damage and injury from hitting overhead obstacles.

Avoid Power Lines

Maintaining safe distance from electric lines to prevent electrocution.

Precautions for Lightning

Safety procedures to follow during lightning strikes.

Object Handling

Safe practices for lifting and handling objects to prevent falling loads.

Protect Against Flying Debris

Protecting eyes and body from flying debris with guards and safety glasses.

Park Machine Safely

Procedures for safely parking the machine to prevent unauthorized movement or damage.

Handle Fluids Safely --- Avoid Fires

Safe handling of flammable fluids like fuel to prevent fires and explosions.

Safety Transporting

Precautions for loading, unloading, and transporting the machine safely.

Practice Safe Maintenance

Safe procedures for inspection and maintenance to avoid hazardous situations.

Warn Others of Service Work

Attaching "Do Not Operate" tags and securing the engine start key during service.

Support Machine Properly

Securing the machine with stays or blocks when working on it.

Stay Clear of Moving Parts

Avoiding entanglement with moving parts by keeping clear of hands, feet, and clothing.

Prevent Parts From Flying

Precautions when dealing with pressurized systems to avoid injury from flying parts.

Avoid Injury from Attachment Falling Accident

Preventing injury from falling attachments by using platforms and secure storage.

Prevent Burns

Precautions regarding hot spraying fluids and hot surfaces to prevent burns.

Replace Rubber Hoses Periodically

Periodically replacing rubber hoses to prevent fires or fluid injection.

Avoid High-Pressure Fluids

Preventing injury from high-pressure fluids penetrating skin with proper procedures.

Prevent Fires

Checking for oil leaks, electrical shorts, and handling flammable materials to prevent fires.

Clean up Flammable Materials

Removing flammable materials from the machine daily and from high-temperature parts.

Check Heat Shield Covers around Engine Compartment

Ensuring heat shield covers are intact to prevent fires.

Check Key Switch

Verifying key switch function daily to stop the engine in case of fire.

Evacuating in Case of Fire

Procedures for safely evacuating the machine in case of fire.

Beware of Exhaust Fumes

Preventing asphyxiation from exhaust fumes and ensuring ventilation.

Precautions for Welding and Grinding

Safety measures for welding and grinding to prevent fires and gas hazards.

Avoid Heating Near Pressurized Fluid Lines

Preventing severe burns from flammable spray near pressurized fluid lines.

Avoid Applying Heat to Lines Containing Flammable Fluids

Not welding or cutting pipes containing flammable fluids.

Precautions for Handling Accumulator and Gas Damper

Safe handling of accumulators and gas dampers to prevent explosion.

Remove Paint Before Welding or Heating

Removing paint before heating to avoid hazardous fumes.

Beware of Asbestos and Silicon Dust and Other Contamination

Preventing inhalation of hazardous dusts like asbestos and silicon.

Prevent Battery Explosions

Safety measures to prevent battery explosions from gas or sparks.

Precautions for Handling Refrigerant

Safe handling of refrigerant to prevent skin contact and eye injury.

Handle Chemical Products Safely

Direct exposure to chemicals can cause injury; consult SDS for details.

Dispose of Waste Properly

Environmentally responsible disposal of waste materials like oil and filters.

Never Ride Attachment

Prohibition against riding attachments or loads due to extreme danger.

Notes for Muffler Filter (ZX50U-5N, 60USB-5N)

Information on muffler filter function, regeneration, and warnings.

Precautions for Communication Terminal

Inquiring device manufacturer about electrical wave disturbance.

Notes on Protection of Operator’s Station When the Machine Rolls Over

Importance of ROPS certification and seat belt use for operator protection during rollovers.

Safety Signs

Safety Signs and Locations

Illustration and location of safety signs on the machine.

Components Name

Components Name

List of numbered components shown in the diagram.

Getting On/Off the Machine

Getting ON/OFF the Machine

Using foot holds and handrails; avoiding unsafe practices.

Operator's Station

Muffler Filter (ZX50U-5N, 60USB-5N)

Explanation of muffler filter function, warnings, and important notes.

Layout

Identifying various controls and components within the operator's station.

Key Switch

Operation of the ignition key switch for starting and stopping the engine.

Switch Panel

Function of switches for work lights, wipers, and travel mode selection.

Monitor

Overview of the monitor's display features and configurations.

Feature

Display of meters, warning indicators, and work mode selection.

Screen Configuration

Description of the different screens available on the monitor.

Basic Screen

Identification of indicators and meters displayed on the basic screen.

Indicators

Explanation of various warning and status indicators on the monitor.

How to Use Screens

General guidance on navigating and displaying information on the monitor.

Displaying Basic Screen

Steps to display the main operating screen after starting the engine.

Display of Meters

Items displayed on the monitor, including clock, fuel gauge, and hour meter.

Preheat Indicator (5)

Automatic preheating check and indicator.

Auto Shut-Down Indicator (7)

Indicator for the auto shut-down function.

ECO/PWR Mode Selector Switch (11)

Selecting between Economy and Power modes for engine speed.

Auto-Idle Switch (12)

Enabling the auto-idle function to save fuel.

Travel Mode Indicator (15)

Display of selected travel mode (rabbit/turtle).

Work Light Indicator (16)

Indicator for when work lights are ON.

Muffler Filter Indicator (17)

Display of muffler filter condition.

Hour Meter

Display of accumulated machine operation hours.

Clock

Display of current time.

Fuel Gauge

Indicates the remaining fuel amount.

Coolant Temperature Gauge

Indicates the engine coolant temperature.

Operating Status Icon Display

Icons indicating travel mode, work light, muffler filter, and auto shut-down status.

Alarm Occurrence Screen

How the monitor displays errors or warnings with buzzers and codes.

Error Display Screen

Screen shown for severe machine damage alerts.

Warning Display Screen

Screen shown for general machine abnormalities.

Alarm List Display

Accessing a list of current alarms for detailed information.

Contents of Alarms

Table detailing error and warning codes, their contents, and remedies.

DTC Code List

Diagnostic Trouble Codes for the engine and related systems.

Muffler Filter Condition Display

Visual display of the muffler filter's condition and regeneration status.

Muffler Filter Manual Regeneration Request

Indicates when manual regeneration is required and how to initiate it.

Manual Regeneration Procedure

Step-by-step instructions for performing manual muffler filter regeneration.

Main Menu (MENU)

Accessing the main menu to navigate through various settings and lists.

Auto Shut-Down

Function that automatically stops the engine after a set period of inactivity.

Auto Shut-Down Time Setting

Procedure for setting the auto shut-down timer.

Muffler Filter Regeneration Inhibited (ZX50U-5N, 60USB-5N)

How to inhibit or enable automatic muffler filter regeneration.

Clock

Display and adjustment of the system clock.

Clock Adjustment

Steps to set the hour, minute, and display format for the clock.

Display Mode Setting

Changing the clock display format (24h, 12h, or no display).

Trip

Functionality of the trip meter for tracking operation hours.

Functions of Trip Meter

How the trip meter indicates preset hour limits and usage.

Displaying Trip Meter (1)

Steps to display trip meter data via the main menu.

Displaying Trip Meter (2)

Alternative method to display trip meter data using shortcut keys.

Change Trip Meter Set Time

Procedure for setting the trip meter for Trip 1 or Trip 2.

Brightness Adjustment

Adjusting the display brightness of the monitor.

Heater Operation (ZX30U-5N, 35U-5N, 50U-5N)

Operation of the cab heater system.

Name and Function of Each Part of Control Panel

Identification and function of heater control panel parts.

Heating Operation

Steps for operating the heater for warming the cab.

Defroster Operation

Using the defroster function to clear windows.

Tips for Optimal Heater Usage

Advice for effective heater use, especially for defogging windows.

When Windows Become Clouded

Using the heater to clear clouded windows.

Air Conditioner Operation (Optional)

Operation of the optional air conditioning system.

Name and Function of Each Part of Control Panel

Identification and function of air conditioner control panel parts.

Heating Operation

Steps for heating operation, including dehumidification.

Cooling Operation

Steps for cooling operation.

Defroster Operation

Using the defroster function with the air conditioner.

Tips for Optimal Air Conditioner Usage

Advice for rapid cooling, defogging, and off-season maintenance.

For Rapid Cooling

Procedures for achieving rapid cooling in the cab.

When Windows Become Clouded

Using the air conditioner to clear clouded windows.

Off-Season Air Conditioner Maintenance

Routine maintenance for the air conditioner during off-season storage.

Radio (Cab equipped machine) (Optional)

Basic information about the optional radio/clock unit.

AM/FM Radio Operation (Cab equipped machine)

Operation of the AM/FM radio, including controls and functions.

Part Name and Function

Identification of radio controls like power, sound, tuning, and volume.

Tuning Procedure

Manual and automatic tuning methods for radio stations.

Station Presetting Procedure

Saving favorite radio stations using preset buttons.

Sound Control

Adjusting audio settings like balance, treble, and bass.

Digital Clock Setting Procedure

Steps for setting the digital clock display.

Door Lock Release Lever (Cab equipped machine)

Operation of the door lock release lever for cab access.

Opening Upper Front Window (cab equipped machine)

Procedure for opening and securing the upper front window.

Front Window

Details on opening and closing the front window, including safety cautions.

Removing and Storing Lower Front Window

Procedure for removing and storing the lower front window.

Adjusting the Seat

Adjusting the operator's seat for comfort and ergonomics.

Seat Fore-aft Adjustment

Method for adjusting the seat position forward or backward.

Tool Box

Location of the tool box.

Seat Back Box

Location and use of the seat back box for storing the manual.

Emergency Exit (cab equipped machine)

Procedures for safely exiting the cab in an emergency.

Seat Belt

Importance of using, inspecting, and replacing the seat belt.

Room Lamp (cab equipped machine)

Operation of the cab interior light.

Break-in

Breaking in New Machine

Importance of break-in operation for machine service life and performance.

Operating the Engine

Inspect Machine Daily Before Starting

Daily checks required before starting the engine for safe operation.

Before Starting Engine

Pre-start checks including pilot control lever, control levers, and key switch.

Starting the Engine

Steps for starting the engine in normal temperature conditions.

Starting in Cold Weather (ZX30U-5N, 35U-5N)

Preheating procedures for starting the engine in cold weather.

Starting in Cold Weather (ZX50U-5N, 60UBS-5N)

Preheating and starting procedures for cold weather for specific models.

Check Instruments After Starting Engine

Verifying monitor indicators and engine noise/exhaust color after starting.

Using Booster Battery

Procedures for starting the engine using a booster battery.

Stopping the Engine

Proper engine stop procedure to cool the engine and ensure safety.

Driving the Machine

Travel Levers and Pedals (Optional)

Operation of travel controls, including warnings about travel position.

Travel Mode Switch

Selecting between fast and slow travel modes and related warnings.

Traveling

General safe travel practices, including using signal persons and checking routes.

Traveling on Soft Ground

Precautions and procedures for operating on soft or muddy terrain.

Raise One Track Using Boom and Arm

Procedure for lifting one track off the ground using the boom and arm.

Towing Machine

Safe procedures for towing a disabled machine.

Operating in Water or Mud

Precautions for operating the machine in wet or muddy conditions.

Precautions for Traveling on Slopes

Safe practices for driving on slopes to prevent tip-overs and skidding.

Parking the Machine on Slopes

Safe procedures for parking the machine on slopes to prevent tip-overs.

Parking the Machine

Steps for properly parking the machine on level ground, including engine cool-down.

Operating the Machine

Control Lever (ISO Pattern)

Identification and operation of control levers in ISO pattern.

Boom-Swing Pedal

Operation of the boom-swing pedal for efficient maneuvering.

Blade Lever

Operation of the blade lever for raising and lowering the blade.

Precautions for Blade Operation

Safe usage of the blade for dozing and grading to prevent damage.

Pilot Control Shut-Off Lever

Function and operation of the pilot control shut-off lever for safety.

Before Starting Operation

Pre-operation checks involving the pilot control shut-off lever and controls.

Warming Up Operation

Procedures for warming up the machine, especially in cold weather, to protect components.

Engine Speed Control

Adjusting engine speed using the control dial and auto-idle deactivation.

Auto-Idle

Function and operation of the auto-idle system for fuel economy.

Auto-Idle Function

How the auto-idle system reduces engine speed and its warnings.

Auto Shut-Down

Function that automatically stops the engine and its operating conditions.

Muffler Filter Manual Regeneration

Process for manually regenerating the muffler filter when requested.

Manual Regeneration Procedure

Detailed steps to perform manual muffler filter regeneration.

Power Mode

Selecting between ECO and PWR modes for engine speed and performance.

Operating Backhoe

Safe and efficient operation of the backhoe functions, including bucket and arm usage.

Grading Operation

Using the blade for soil refilling and grading, and operating boom/arm/bucket simultaneously.

Avoid Abusive Operation

Preventing machine damage from improper digging techniques.

Avoid Excavation Using Upperstructure and/or Boom Swing Power

Avoiding damage to swing systems by improper use of upperstructure power.

Avoid Driving Bucket Teeth into Ground

Preventing injury and damage by avoiding forcing bucket teeth into the ground.

Avoid Striking With Bucket

Avoiding hazardous hammering or piling work with the bucket.

Boom Cylinder may Hit Blade

Preventing damage by avoiding contact between the boom cylinder/bucket and the blade.

Avoid Hitting Blade With Bucket

Caution against hitting the blade with the bucket during travel or transport.

Avoid Colliding Blade Against Rocks

Preventing damage by avoiding collision between the blade and rocks.

Avoid Colliding Boom Cylinder With Track

Preventing damage by avoiding collision between the boom cylinder and the track.

Precautions for Installing Wide Bucket or Special Type Bucket

Ensuring proper bucket selection to avoid cab collision.

Use Correct Track Shoe

Selecting the appropriate track shoe type for different terrains to prevent damage.

Using Rubber Crawler

Precautions for using rubber crawlers to avoid damage and ensure stability.

Avoid other than Specified Machine Operations

Using the machine only for its intended excavation and loading purposes.

Shackle Bracket Usage

Proper use of shackle brackets for towing lightweight objects.

Emergency Boom Lowering Procedure

Procedures for safely lowering the boom in case of engine stall.

Precautions for After Operations

Steps to take after daily operation, including parking, refueling, and cleaning.

Transporting

Transporting by Road

Following local regulations for road transport, including vehicle dimensions and route checks.

Loading/Unloading on a Truck

Safe procedures for loading and unloading the machine onto trucks or trailers.

Fastening Machine for Transporting

Securing the machine to a flatbed using wire ropes, chains, or cables.

Unloading

Safe procedures for unloading the machine from a truck or trailer.

Lifting Machine

Safety precautions and procedures for lifting the machine with a crane.

Maintenance

Correct Maintenance and Inspection Procedures

Following correct procedures for servicing and inspection.

Check the Hour Meter Regularly

Importance of checking the hour meter for maintenance scheduling.

Layout

Diagram identifying major maintenance points on the machine.

Maintenance Guide Table

Table indicating lubrication and service intervals for various parts.

Preparations for Inspection and Maintenance

Steps to prepare the machine before performing inspection or maintenance.

Access Covers

Procedures for opening and closing engine and other access covers safely.

Engine Cover

Safe operation of the engine cover, including warnings.

Tank Cover

Safe operation of the tank cover, including warnings.

Radiator front Cover

Safe operation of the radiator front cover.

Maintenance Guide

A summary guide for maintenance tasks and intervals.

D. Hydraulic System

Procedures related to the machine's hydraulic system.

G. Cooling System

Maintenance and checks for the engine's cooling system.

H. Electrical System

Maintenance and checks related to the machine's electrical system.

I. Miscellaneous

Other maintenance tasks not covered in specific systems.

Periodic Replacement of Parts

Schedule for replacing critical machine parts to ensure safety and performance.

Kind of Oils

Recommended types of grease for various lubrication points.

Recommended Engine Oil

Specifications for engine oil viscosity and type based on air temperature.

Recommended Transmission oil

Specifications for transmission oil viscosity and type.

Recommended Hydraulic Oil

Specifications for hydraulic oil type and change intervals.

Recommended Oil Viscosity

Table showing recommended oil viscosity based on air temperature.

A. Greasing

Lubrication points and intervals for front joint pins and swing post.

Blade Pins

Maintenance and replacement of blade pins.

Swing Bearing

Lubrication procedure for the swing bearing.

Swing Internal Gear

Lubrication of the swing internal gear.

Control Lever Universal Joint

Lubrication of control lever universal joints.

B. Engine

Maintenance procedures related to the engine.

Engine Oil Level

Daily check of engine oil level and procedures for adding or draining oil.

Change Engine Oil

Procedure and interval for changing engine oil.

Replace Engine Oil Filter

Procedure and interval for replacing the engine oil filter.

C. Transmission

Maintenance procedures for the machine's transmission system.

Travel Reduction Gear

Checking and changing oil in the travel reduction gear.

D. Hydraulic System

Inspection and maintenance of the hydraulic system and components.

Inspection and Maintenance of Hydraulic Equipment

Procedures for inspecting and maintaining hydraulic components.

Check Hydraulic Oil Level

Daily check of hydraulic oil level and procedures for adding oil.

Drain Hydraulic Oil Tank Sump

Procedure for draining water and sediment from the hydraulic oil tank.

Change Hydraulic Oil

Intervals and procedures for changing hydraulic oil.

Suction Filter Cleaning

Cleaning the suction filter when hydraulic oil is changed.

Replace Full-Flow Filter

Procedure and intervals for replacing the full-flow filter element.

Replace Pilot Oil Filter Element

Procedure and interval for replacing the pilot oil filter element.

Check Hoses and Lines

Daily and periodic checks of hoses and lines for leaks and damage.

E. Fuel System

Information and precautions related to the fuel system.

Recommended Fuel

Specification of recommended diesel fuel and warnings against using others.

Check Fuel Level

Daily check of fuel level and procedures for refueling.

Drain Fuel Tank Sump

Procedure for draining water and sediment from the fuel tank sump.

Check Water Separator (ZX30U-5N, 35U-5N)

Draining water from the fuel water separator.

Bleed Air from Fuel System (ZX30U-5N, 35U-5N)

Procedures for bleeding air from the fuel system.

Drain Fuel Pre-Filter (ZX50U-5N, 60USB-5N)

Draining water from the fuel pre-filter.

Bleed Air from the Fuel System (ZX50U-5N, 60USB-5N)

Procedures for bleeding air from the fuel system using the electric pump.

Replace Fuel Main Filter Element

Procedure and interval for replacing the fuel main filter.

Replace Fuel Pre-Filter Element (ZX50U-5N, 60USB-5N)

Procedure and interval for replacing the fuel pre-filter element.

Check Fuel Hoses

Daily and periodic checks of fuel hoses for leaks and damage.

F. Air Cleaner

Maintenance procedures for the air cleaner system.

Clean Air Cleaner Outer Element

Procedure for cleaning the outer air cleaner element.

Replace Air Cleaner Outer and Inner Elements

Intervals for replacing air cleaner elements.

Replace Air Cleaner Inner Element (Optional)

Procedure for replacing the optional inner air cleaner element.

G. Cooling System

Information and procedures for maintaining the engine's cooling system.

Coolant

Recommendations for coolant type, mixing ratio, and precautions.

Check Coolant Level

Daily check of the coolant level and procedures for adding coolant.

Check and Adjust Fan Belt Tension

Inspecting and adjusting the fan belt tension.

Change Coolant

Procedures and intervals for changing the engine coolant.

Clean Radiator/Oil Cooler Core

Cleaning the radiator and oil cooler cores to maintain cooling performance.

Clean Air Conditioner Condenser

Cleaning the air conditioner condenser for optimal cooling effect.

Clean Air Conditioner Condenser Front Screen

Cleaning the front screen of the air conditioner condenser.

Clean Fuel Cooler (ZX50U-5N, 60USB-5N)

Cleaning the fuel cooler screen.

H. Electrical System

Maintenance procedures for the machine's electrical system.

Batteries

Safety precautions and procedures for handling batteries.

Electrolyte Level Check

Monthly check of battery electrolyte level.

Check Electrolyte Specific Gravity

Checking battery electrolyte specific gravity and charging requirements.

Replacing Fuses

Procedures for replacing fuses to restore electrical equipment function.

I. Miscellaneous

Other maintenance items not belonging to specific systems.

Check and Replace Bucket Teeth

Daily check and replacement of bucket teeth for wear and looseness.

Change Bucket

Procedure for changing the bucket, including removal and installation.

Adjust Track Sag (Rubber Crawler) and Check for Damage

Daily check and adjustment of track sag for rubber crawlers.

Replace Rubber Crawler

Procedure for replacing rubber crawler tracks.

Check Track Sag (Steel Crawler) (Optional)

Checking track sag for steel crawlers.

Converting the Track

Consulting dealer for track conversion procedures.

Check and Replace Seat Belt

Daily inspection and periodic replacement of the seat belt.

Check Air Conditioner (Cab Equipped Machine)

Daily checks of the air conditioner system for proper function.

Clean and Replace Heater / Air Conditioner Filter

Cleaning and replacing heater/air conditioner filters.

Clean Circulating Air Filter

Cleaning the circulating air filter.

Replace Circulating Air Filter

Replacing the circulating air filter.

Clean Fresh Air Filter

Cleaning the fresh air filter.

Replace Fresh Air Filter

Replacing the fresh air filter.

Clean Cab Floor

Procedures for cleaning the cab floor, including warnings about water usage.

Check, Clean and Function Check of Injection Nozzle (ZX30U-5N, 35U-5N)

Inspection and function check of injection nozzles.

Check, Clean and Function Check Injector (ZX50U-5N, 60USB-5N)

Inspection and function check of injectors.

Inspect and Adjust Valve Clearance

Inspecting and adjusting valve clearance.

Check and Adjust Injection Timing (ZX30U-5N, 35U-5N)

Checking and adjusting engine injection timing.

Measure Engine Compression Pressure

Measuring engine compression pressure.

Check Starter and Alternator

Checking the starter and alternator.

Check Crankcase Breather

Checking the crankcase breather.

Check Radiator Cap

Checking the radiator cap.

Clean EGR Cooler (ZX50U-5N/60USB-5N)

Cleaning the EGR cooler.

Function Check Intake Throttle Valve (ZX50U-5N/60USB-5N)

Function check of the intake throttle valve.

Tightening and Retighten Torque of Bolts and Nuts

Procedures for checking and retightening bolts and nuts to specified torques.

J. Muffler Filter (ZX50U-5N, 60USB-5N)

Maintenance procedures for the muffler filter.

Check and Clean Filter Element of Muffler Filter

Procedure for checking and cleaning the muffler filter element.

Check and Clean Muffler Filter

Cleaning the muffler filter assembly.

Maintenance Under Special Environmental Conditions

Operating Conditions Precautions for Maintenance

Precautions for maintenance based on operating environment like mud, dust, or freezing weather.

Troubleshooting

Engine

Troubleshooting common issues related to the engine.

Engine Auxiliaries

Troubleshooting common problems with engine auxiliaries like batteries and regulators.

Impossible to Start the Engine

Troubleshooting steps when the engine fails to start or stalls.

Control Lever

Troubleshooting issues related to control lever operation.

Hydraulic System

Troubleshooting common problems within the hydraulic system.

Drive Function

Troubleshooting issues related to the machine's drive system.

Swing Function

Troubleshooting problems related to the swing function of the upperstructure.

Engine Speed

Troubleshooting issues where engine speed does not change correctly.

Specifications

Std. Specification

Standard specifications for the ZX30U-5N model, including dimensions and weights.

Working Ranges

Digging reach, depth, and cutting height specifications for ZX30U-5N.

Shoe Types and Applications

Specifications for different track shoe types and their applications for ZX30U-5N.

Bucket Types and Applications

Information on different hoe bucket types and their suitability for various excavating tasks.

Std. Specification

Standard specifications for the ZX35U-5N model, including dimensions and weights.

Working Ranges

Digging reach, depth, and cutting height specifications for ZX35U-5N.

Shoe Types and Applications

Specifications for different track shoe types and their applications for ZX35U-5N.

Bucket Types and Applications

Information on different hoe bucket types for ZX50U-5N.

Std. Specification

Standard specifications for the ZX50U-5N model, including dimensions and weights.

Working Ranges

Digging reach, depth, and cutting height specifications for ZX50U-5N.

Shoe Types and Applications

Specifications for different track shoe types and their applications for ZX50U-5N.

Bucket Types and Applications

Information on different hoe bucket types for ZX60USB-5N.

Std. Specification

Standard specifications for the ZX60USB-5N model, including dimensions and weights.

Working Ranges

Digging reach, depth, and cutting height specifications for ZX60USB-5N.

Shoe Types and Applications

Specifications for different track shoe types and their applications for ZX60USB-5N.

Bucket Types and Applications

Information on different hoe bucket types for ZX60USB-5N.

Optional Attachment

Hydraulic Breaker, Hydraulic Crusher and Quick Coupler

Overview of optional attachments like breakers, crushers, and quick couplers.

Attachment

Allowable weight limits for various installed attachments.

Piping for Breaker and Crusher (Optional)

Procedures for selecting and connecting valves and plugs for attachments.

AUX Function Lever for Extra Piping (Optional)

Operation of AUX function lever switches for extra piping and attachments.

Precautions for Breaker Operation

Safety warnings and precautions for operating hydraulic breakers.

Precautions for Crusher Operation

Safety warnings and precautions for operating hydraulic crushers.

Control Lever (SAE-backhoe Pattern)

Identification and operation of control levers in SAE-backhoe pattern.

Fuel Feed Device (Optional) (ZX50U-5N, 60USB-5N)

Operation of the optional electric fuel feed device.

Additional Counterweight

Information on mass values, removal, and installation of additional counterweights.

Cab Tilting Mechanism

Inspection and maintenance of the cab tilting mechanism.

Maintenance

Checking tilt mechanism fulcrum bolts and working screw lock nut.

Greasing

Lubrication procedure for the cab tilting device.

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