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Hitbox ARC160D User Manual

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Hitbox ARC160D Specifications

General IconGeneral
Input VoltageAC 220V ± 15%
Duty Cycle60%
Efficiency85%
Insulation ClassF
Protection ClassIP21S
Welding MethodMMA
Power Factor0.93

Summary

Safety Precautions

Electrical, Fire, and Explosion Hazards

Warnings about electric shock, fire risks, and explosive environments.

Component and Machine Handling

Safety guidelines for replacing components and moving the welding machine.

Operational Health Risks

Precautions for health risks like smoke inhalation and arc radiation exposure.

Symbols, Safety, and Handling

Symbol Explanations

Explains warning and informational symbols used in the manual.

Operational Safety Warnings

Details risks from magnetic fields, fire, explosion, heat, noise, and moving parts.

Troubleshooting and Disposal Advice

Guidance on seeking help and proper machine disposal.

Product, Function, and Performance

Product Overview

Describes the unique electric structure and design of the welding machine.

Function Overview

Highlights functions like hot start arc ignition and self-adaptive arc force technology.

Performance Features

Details advanced IGBT technology, control modes, and design aspects.

Order Information

Technical Parameters

Electrical Schematic Diagram

Operation Control and Description

Display Meter and Controls

Describes the display meter, TIG/MMA switch, current knob, and VRD switch.

Output Terminals

Identifies the '+' and '-' output terminals for electrode holder and work clamp.

System Characteristics

Duty Cycle Explained

Defines rated duty cycle and its impact on machine performance and lifespan.

Output Characteristics

Illustrates the external characteristics of maximum, minimum, and rated load output.

Installation, Debugging, and Operation

Switching Box Connection

Details the connection procedure for the switching box, including wiring and safety notes.

Machine Installation

Provides instructions for the physical installation of the welding machine.

Operation Procedure

Step-by-step guide on operating the machine after installation, including power-on and polarity.

Welding Parameters Table

A reference table for recommended welding current and voltage based on electrode diameter.

Cautionary Notes

Working Environment Requirements

Specifies ideal conditions for welding, including humidity, temperature, and atmosphere.

Important Safety Tips

Provides critical advice on ventilation, overload, voltage, earthing, and indicator lights.

Basic Welding Knowledge

MMA Welding Process Explained

Describes the fundamental steps and principles of Manual Metal Arc welding.

Tools for MMA Welding

Lists and describes common tools required for MMA welding operations.

MMA Welding Operation: Cleaning and Posture

Joint Cleaning Procedure

Covers pre-weld cleaning of joints using brushes or grinding wheels.

Operator Posture

Details the correct stance and body positioning for welding.

MMA Welding Operation: Arc and Tack

Arc Ignition Techniques

Explains methods like striking and scraping for producing a stable arc.

Tack Welding

Describes the process of making short tack welds to fix workpiece positions.

MMA Welding Operation: Electrode Control

Electrode Manipulation

Details electrode movement directions and basic manipulation principles.

Arc Extinguishing Methods

Explains techniques for safely extinguishing the arc to prevent defects.

Maintenance Procedures

Routine Checks and Cleaning

Covers periodic checks of internal connections, cleaning dust, and checking cable insulation.

Storage and Environmental Precautions

Guidelines for avoiding water ingress and storing the machine when not in use.

Troubleshooting Overview

Common Malfunctions (Part 1)

Lists initial malfunctions, their causes, and solutions.

Troubleshooting Details (Part 2)

Packing, Transportation, and Storage

Revision History

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