Operations Manual
HKS 700E
16
6.2. Periodic inspections
After the first 25 hours of operation the inspections listed in 6.2.1 are to be
performed. The next inspection is due to at 50 hours and thereafter every 50
hours. The 100-hour inspection mentioned under 6.2.2 is to be performed
every 100 hours but at least annually. The 200-hour inspection mentioned
under 6.2.3 is to be performed every 200 hours.
6.2.1. First 25-hour-inspection, 50-hour-inspection
• Check condition of the throttle cables and choke cables.
• Engine mounts. Check for cracks, looseness of mounts, and
looseness of engine to mounts.
• Check for looseness of bolts, nuts and pins.
• Check for oil leaks from hoses, the oil tank and fittings.
• Perform an oil change.(See Sec 7.1)
• Check the magnet of oil drain screw for the metal contamination.
• Change the oil filter.
• Fuel lines-check the standoffs, safeties, leaks and wear.
• Fuel filter-check, clean.
• Clean the float chamber of the carburetors and clean if necessary.
• Check the ignition harness for damage and tight connections at spark
plug cap.
• Air filter-check, clean.
• Check the mounting of the carburetors and the insulator rubber for
cracks.
• Check the general condition of the exhaust system; look for cracks,
particularly at the welds.
• Check the muffler and attaching flanges at the exhaust ports on the
cylinders for exhaust leaks.
• Check the ignition coils for wear and security of attachment.
• Check for leaks at the oil pressure and temperature sensors.
• Electrical wiring-check for wear, damage and security of attachment.
• Check the resistance of the electrical equipment (See Sec 7.8).
• Check the crankcase for leaks and cracks.
• Clean engine if dirty or oily.
• Run up the engine. (See Sec. 5.3)
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