EasyManua.ls Logo

HKS 700E User Manual

HKS 700E
36 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Operations Manual
HKS700E
Operations Manual
Please read this manual before using.
Engine S/N:
2014 February
Ver.7.00 ASTM F2339
HKS CO.,LTD
7181 KITAYAMA FUJINOMIYA
SHIZUOKA
JAPAN 418-0192
FAX: +81-(0)544-54-1410
E-MAIL: aircraft-engine@hks-power.co.jp
http://www.hks-power.co.jp/hks_aviation/

Other manuals for HKS 700E

Question and Answer IconNeed help?

Do you have a question about the HKS 700E and is the answer not in the manual?

HKS 700E Specifications

General IconGeneral
BrandHKS
Model700E
CategoryEngine
LanguageEnglish

Summary

1. GENERAL

1.1. Log of revisions.

Records changes made to the manual over time, including revision numbers, dates, affected pages, and descriptions of changes.

2. HKS700E ENGINE

2.1. Type designation.

Details the specific model designation of the HKS700E engine, including manufacturer and piston displacement.

2.2. Description of the HKS-700E.

Provides a general overview of the engine's features, such as cooling type, cylinder arrangement, ignition, starter, and lubrication system.

2.3. Views of the engine.

Illustrates the engine from multiple angles to help users identify its components and layout.

3. TECHNICAL DATA HKS700E

3.1. Dimensions and weights.

Specifies the bore, stroke, displacement, compression ratio, rotation direction, and weight of the engine.

3.2. Equipment

Lists the engine's key equipment, including ignition unit, timing, spark plugs, alternator, carburetor, air filter, fuel pump, and starter.

3.3. Performance

Outlines the engine's performance characteristics, detailing take-off power and maximum continuous power ratings.

3.4. RPM limitations

Defines the maximum permissible and continuous revolutions per minute (RPM) and recommended idle RPM ranges for the engine.

3.5. Fuel consumption

Provides figures for fuel consumption at different operating RPMs, specified in liters per hour (L/H) and gallons per hour (GPH).

3.6. Information about fuels and lubricants

Details approved fuel types, fuel pressure requirements, and recommended oil types, viscosity, volume, and temperature ranges.

3.7. Cooling system

Describes the engine's cooling method, specifying free air-cooling and requirements for ducted installations.

3.8. Cylinder head temperature

States the maximum permissible cylinder head temperature and provides a caution regarding CHT probe usage.

3.9. Propeller drive-reduction gear

Explains the engine's propeller reduction gear ratios and its shock absorption mechanism.

3.9.1.Propeller mass moment of inertia

Specifies the maximum permissible propeller mass moment of inertia for different reduction gear ratios.

3.10. Exhaust gas temperature

Lists maximum permissible exhaust gas temperatures based on the location of the EGT sending unit.

4. PERFORMANCE CURVE

5. OPERATING INSTRUCTIONS FOR THE HKS-700E

5.1. Before starting the engine

Outlines essential pre-flight checks and procedures to be performed before starting the engine.

5.2. Starting the engine

Details the step-by-step procedure for starting the engine, including checks and cautions.

5.3. Warm up and run up

Instructs on proper engine warm-up procedures, including oil temperature checks and Mag checks.

5.4. Take-off and climb

Guides the pilot through the take-off and initial climb phases, emphasizing critical parameters and safety.

5.5. Engine shutdown

Provides the correct procedure for shutting down the engine, including necessary cool-down steps.

5.6. Engine shutdown and restarting in flight

Explains procedures for engine shutdown and, if applicable, restarting the engine during flight.

6. MAINTENANCE INSTRUCTIONS

6.1. Daily check

Lists essential checks and inspections to be performed on the engine daily before operation.

6.2. Periodic inspections

Details scheduled maintenance inspections based on operating hours (25, 50, 100, 200 hours).

6.2.1.First 25-hour-inspection, 50-hour-inspection

Specifies the tasks required for the initial 25-hour inspection and subsequent 50-hour inspections.

6.2.2.100-hour-inspection

Outlines the maintenance tasks for the 100-hour inspection, including those from the 50-hour check and a compression check.

6.2.3.200-hour-inspection

Details the procedures for the 200-hour inspection, including items from the 100-hour check and filter replacements.

6.3. Preservation of the engine for long term storage

Provides instructions for protecting the engine against corrosion during extended periods of inactivity.

6.4. Winter operation

Covers operational considerations and maintenance for engine use during winter conditions.

6.4.1.Care of the electrical system

Specific guidance on checking and maintaining the engine's electrical system for winter operation.

6.4.2.Cold starting procedures

Describes the recommended procedures for starting the engine in cold weather conditions.

6.4.3.Fuel system icing

Explains the causes of fuel system icing and provides remedies, including carburetor icing issues.

7. MAINTENANCE

7.1. Changing the engine oil

Step-by-step instructions for performing an engine oil change, including oil type recommendations.

7.2. Air filter

Guidelines for cleaning or replacing the air filter, especially under dusty operating conditions.

7.3. Compression test

Explains how to perform a compression test and the criteria for requiring engine inspection.

7.4. Carburetor adjustments.

Covers essential carburetor adjustments, emphasizing their critical nature for engine performance.

7.4.1.Idle speed adjustment

Details the procedure for adjusting the engine's idle speed and vacuum synchronization.

7.4.2.Throttle cable adjustment

Explains how to adjust the throttle cables to ensure synchronized throttle valve opening.

7.4.3.Carburetor setting table

Provides a table with specific settings for carburetor jets and screws for different manifold configurations.

7.5. Spark plugs

Instructions for spark plug maintenance, cleaning, replacement, and interpreting their condition.

7.6. Exhaust system

Guidance on visually inspecting the exhaust system for damage, leaks, and securing flanges.

7.7. Misc. bolts and nuts

Instructions for checking the tightness of various bolts and nuts, with references to torque values.

7.8. Resistance of electrical equipment

Details how to check the electrical resistance of key engine components using a table of specifications.

8. OVERHAULS

8.1. Major inspection at TBO

Specifies that major inspections at Time Between Overhaul (TBO) must be performed by the manufacturer or approved centers.

8.2. Major repairs and modifications

States that major repairs and modifications should only be done by authorized service centers or the manufacturer.

9. TABLE FOR TORQUE VALUES

10. TROUBLE SHOOTING

10.1. Engine does not fire

Lists common causes and corresponding actions for when the engine fails to start or ignite.

10.2. Warm engine shows irregular idling

Identifies reasons for rough idling in a warmed-up engine and suggests corrective measures.

10.3. Engine runs erratic or misfires occasionally

Addresses causes of erratic engine running or occasional misfires and their solutions.

10.4. Engine overheats

Explains potential causes of engine overheating or high oil temperatures and their remedies.

10.5. Engine does not develop full power

Lists issues that prevent the engine from achieving full power and provides troubleshooting steps.

10.6. Low oil pressure

Diagnoses problems related to low oil pressure, including insufficient oil, circulation issues, and gauge defects.

10.7. Engine does not stop immediately

Covers scenarios where the engine fails to shut down promptly after the ignition is turned off.

10.8. Excessive oil consumption

Identifies causes for high oil consumption, such as worn internal parts or poor oil quality.

10.9. Engine "knocks"

Addresses engine knocking issues, often related to fuel octane, spark plugs, or temperature.

10.10. Engine hard to start at low temperatures

Provides solutions for difficulties encountered when starting the engine in cold conditions.

11. INSPECTION AND MAINTENANCE ITEMS

WARRANTEE CONDITIONS

1. Warranty Period

Defines the duration of the limited warranty for HKS non-certified aircraft engines based on time or operation hours.

2. Authorized Distributor Actions

Outlines the responsibilities of authorized HKS distributors in repairing or replacing defective engine components.

3. Conditions for Warranty Service

Specifies the requirements for obtaining warranty service, including proof of purchase and registration.

4. Exclusions from Warranty

Lists conditions and damages that are not covered under the engine's limited warranty.

5. Expressed or Implied Warranties

6. Consumer Assistance and Warnings

6. Consumer Assistance Procedure

Provides contact information and procedure for obtaining service or assistance for engine issues.

7. Warranty Validity Conditions

Details the requirements for warranty to be valid, including registration card completion and submission.

8. Warranty Effective Date

States the effective date for the warranty policy for non-certified aircraft engines delivered by HKS.

9. Warning: Non-Certified Engine

Highlights the risks associated with non-certified aircraft engines, emphasizing operational safety and responsibility.

WARRANTEE CARD

Warranty / Owner's Registration Card

Contains fields for engine details, buyer, seller, and confirmation of manual understanding for warranty eligibility.