Operations Manual
HKS 700E
31
11. INSPECTION AND MAINTENANCE ITEMS
HKS-700E Inspection and maintenance program
Inspection-maintenance item. Hourly inspection routine
First Every Every Every
25hr. 50hr. 100hr. 200hr.
1. Check condition of throttle cable, starting carb. O O O O
2. Engine mounts-check for cracks, looseness of mounts,
and looseness of engine to mount.
O O O O
3. Check for looseness of bolts, nuts and pins. O O O O
4. Check for oil leaks from hose, tank and fittings. O O O O
5. Exchange oil filter. O O O O
6. Perform oil change. O O O O
7. Check the magnet of oil drain screw for the metal
contamination.
O O O O
8. Fuel lines-check for leaks, safeties and wear. O O O O
9. Fuel filter-check, clean or replace. O O O O
10. Clean the float chamber of the carburetors. O O O O
11. Check ignition harness for damage and tight
connections at spark plug cap.
O O O O
12. Air filter-check, clean or replace. O O O O
13. Check mounting of carburetors, and the insulator
rubber for cracks.
O O O O
14. General condition of the exhaust system, Check muffler
and attaching flanges at exhaust port on cylinder for
leakage.
O O O O
15. Check ignition coils for wear and security of attachment. O O O O
16. Check for leaks at oil pressure and temperature sensor. O O O O
17. Electrical wiring-check for damage, wear and security
of attachment.
O O O O
18. Check resistance of electrical equipment. O O O O
19. Check crankcase for leaks and cracks. O O O O
20. Clean engine if dirty or oily. O O O O
21. Compression checks (See operation manual). O O
22. Check spark plug caps. Change if necessary. O
23. Change spark plugs. O
24. Change the fuel filter. O
25. Change the air filter. O
100-hr-inspections must be performed at least annually. The overhaul must be performed
within 8 years after shipping or 1000hours operation time.