EasyManua.ls Logo

Hobart Welding Products Hobart 300/300 User Manual

Hobart Welding Products Hobart 300/300
76 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Hobart 300/300
Processes
Description
Dual-Operator Engine Driven Welding
Generator
OM-494 191 862F
February 2001
Air Carbon Arc (CAC-A)
Cutting and Gouging
TIG (GTAW) Welding
Stick (SMAW) Welding
MIG (GMAW) Welding
Flux Cored (FCAW) Welding
Visit our website at
www.HobartWelders.com

Table of Contents

Question and Answer IconNeed help?

Do you have a question about the Hobart Welding Products Hobart 300/300 and is the answer not in the manual?

Hobart Welding Products Hobart 300/300 Specifications

General IconGeneral
BrandHobart Welding Products
ModelHobart 300/300
CategoryWelding System
LanguageEnglish

Summary

Safety Precautions

Symbol Usage

Explains the meaning of safety symbols and warnings used in the manual.

Arc Welding Hazards

Details potential dangers associated with arc welding processes, including shock, fumes, and gases.

Engine Hazards

Outlines risks related to the engine, such as fuel fires, steam burns, and exhaust hazards.

Additional Symbols for Installation, Operation, and Maintenance

Illustrates and explains symbols for specific installation and maintenance hazards.

Principal Safety Standards

Lists key safety standards and codes that users should follow for welding operations.

EMF Information

Provides information on electromagnetic fields and their potential effects on pacemakers.

Definitions

Symbols And Definitions

Provides a glossary of symbols and their meanings used throughout the manual.

Specifications

Description

Provides a general overview of the unit's dual CC/CV capabilities and operator modes.

Weld, Power, And Engine Specifications

Details technical specifications for weld modes, power output, and engine.

Dimensions, Weights, And Operating Angles

Lists the physical measurements, weight, and safe operating angles of the equipment.

Fuel Consumption

Presents a graph showing typical fuel usage based on DC weld amperes.

AC Auxiliary Power

Shows a graph illustrating available AC auxiliary power in amperes at different voltage settings.

Duty Cycle And Overheating

Explains duty cycle percentages and actions to take if the unit overheats.

Volt-Ampere Curves

Displays graphs showing the generator's voltage and amperage output capabilities in different modes.

Installation

Installing Welding Generator

Covers essential steps for positioning, airflow, and grounding the welding generator.

Activating The Dry Charge Battery

Provides instructions for preparing and charging a dry-charge battery before installation.

Connecting The Battery

Details the correct procedure for connecting the battery, including polarity.

Installing Exhaust Pipe

Explains how to properly install the exhaust pipe for the engine.

Engine Prestart Checks

Outlines daily checks for fluids, fuel, and oil before starting the engine.

Safety Information For Connecting To Weld Output Terminals

Warns about unexpected weld output and electric shock hazards during connections.

Weld Output Terminals

Identifies the different weld output terminals on Welder A and Welder B sides.

Making Dual Operator CC Weld Connections w/ Separate Work Cables

Guides on connecting two operators using separate work cables for CC welding.

Making Dual Operator Mode CC Weld Connections w/ Common Work Cable

Details how to connect two operators using a common work cable for CC welding.

Making Dual Operator CV Weld Connections w/ Separate Work Cables

Instructs on connecting two operators with separate work cables for CV welding.

Making Dual Operator CV Weld Connections w/ Common Work Cable

Explains connecting two operators using a common work cable for CV welding.

Making Dual Operator CC And CV Weld Connections w/ Separate Work Cables

Guides on connecting dual operators for both CC and CV modes using separate work cables.

Making Dual Operator CC And CV Weld Connections w/ Common Work Cable

Details connecting dual operators for CC and CV modes using a common work cable.

Making Single Operator CC Weld Connections

Provides instructions for setting up single operator CC welding.

Selecting Weld Cable Sizes

Offers a chart to help select appropriate weld cable sizes based on amperage and length.

Installing Ether Cylinder (Optional Ether Starting Aid)

Guides on the safe installation of an optional ether starting aid cylinder.

Remote 14 Receptacle Information

Details the functions and pinouts of the Remote 14 receptacle.

Remote 14 Receptacle Connections

Illustrates how to connect remote controls and accessories to the unit.

Operating the Welding Generator

Engine Controls

Identifies and explains the function of the engine start, stop, and auxiliary controls.

Weld Controls

Provides an overview of the main weld control panel with numbered components.

Weld Control Descriptions

Explains the purpose and operation of each weld control and switch.

Operating Auxiliary Equipment

120 Volt And 240 Volt Duplex Receptacles

Details the specifications and usage of the unit's AC auxiliary power receptacles.

Maintenance & Troubleshooting

Routine Maintenance

Outlines scheduled maintenance tasks and their frequencies, such as fluid checks and cleaning.

Maintenance Label

Presents a label with specific maintenance intervals and specifications for the Deutz diesel engine.

Servicing Air Cleaner

Provides instructions on how to inspect, clean, or replace the air cleaner element.

Servicing Fuel And Lubrication Systems

Details maintenance procedures for the fuel and lubrication systems, including oil and filter changes.

Adjusting Engine Speed

Explains how to adjust the engine speed for optimal weld or power output.

Servicing Optional Ether Starting Aid

Guides on checking and servicing the optional ether starting aid system.

Checking And Replacing Alternator Belt

Describes how to check belt tension and replace the alternator belt.

Resetting Fan Belt Safety Shutdown

Explains how to reset the fan belt safety shutdown mechanism.

Inspecting And Cleaning Optional Spark Arrestor Muffler

Details the inspection and cleaning procedure for the optional spark arrestor muffler.

Circuit Protection

Identifies fuses and circuit breakers and explains their function in protecting the unit.

Troubleshooting

Provides a guide for diagnosing and resolving common welding and auxiliary power issues.

Electrical Diagrams

Run-In Procedure

Wetstacking

Explains the phenomenon of wetstacking in diesel engines and its prevention.

Run-In Procedure Using Load Bank

Details the steps for breaking in the generator using a load bank.

Run-In Procedure Using Resistance Grid

Outlines the procedure for running in the generator using a resistance grid.

Auxiliary Power Guidelines

Selecting Equipment

Advises on choosing appropriate auxiliary equipment and ensuring proper grounding.

Grounding Generator To Truck Or Trailer Frame

Explains how to properly ground the generator when mounted on a vehicle or trailer.

Grounding When Supplying Building Systems

Covers grounding procedures when supplying power to building systems.

How Much Power Does Equipment Require?

Explains how to calculate power requirements for different types of equipment.

Approximate Power Requirements For Industrial Motors

Lists typical power requirements for various industrial motors.

Approximate Power Requirements For Farm/Home Equipment

Provides estimated power needs for common farm and home equipment.

Approximate Power Requirements For Contractor Equipment

Lists approximate power requirements for various contractor tools and equipment.

Power Required To Start Motor

Explains how to determine the starting amperage needed for motors.

How Much Power Can Generator Supply?

Advises on generator load limits and starting non-resistive loads.

Typical Connections To Supply Standby Power

Illustrates typical connections for supplying standby power from the generator.

Selecting Extension Cord (Use Shortest Cord Possible)

Provides charts for selecting appropriate extension cord lengths and sizes.

Parts List

Warranty

LIMITED WARRANTY - Subject to the terms and conditions below...

Outlines the terms and conditions of Hobart's limited warranty coverage.

Hobart's 5/3/1 Limited Warranty shall not apply to:

Lists exclusions from the warranty coverage, such as consumables and misuse.

Related product manuals