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Hobart H100S2-10 User Manual

Hobart H100S2-10
40 pages
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www.HobartWelders.com
OM-258 267D 201408
Processes
Arc Welding Power Source And
Wire Feeder
Description
MIG (GMAW) Welding
Handler 140
And H100S2-10 Gun
R
Flux Cored (FCAW) Welding
File: MIG (GMAW)

Table of Contents

Questions and Answers:

Hobart H100S2-10 Specifications

General IconGeneral
BrandHobart
ModelH100S2-10
CategoryWelding System
LanguageEnglish

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Explains symbols used in the manual for hazard identification.

1-2. Arc Welding Hazards

Details general hazards associated with arc welding processes.

Additional Safety Information

1-3. Additional Symbols For Installation, Operation, And Maintenance

Illustrates and explains symbols for safe handling and operation.

1-4. California Proposition 65 Warnings

Warns about chemical hazards known to cause birth defects or cancer.

1-5. Principal Safety Standards

Lists key safety standards and their sources for welding.

1-6. EMF Information

Provides guidance on electromagnetic field exposure and medical implants.

SECTION 3 – DEFINITIONS

3-1. Miscellaneous Symbols And Definitions

Defines various symbols and abbreviations used in welding.

SECTION 4 – SPECIFICATIONS

4-1. Serial Number And Rating Label Location

Indicates the location of the unit's serial number and rating label.

4-2. Unit Specifications

Details the technical specifications of the welding unit.

4-3. Duty Cycle And Overheating

Explains duty cycle limitations and overheating protection mechanisms.

4-4. Volt-Ampere Curves

Presents volt-ampere curves showing output capabilities.

SECTION 5 – INSTALLATION

5-1. Selecting A Location

Guides on choosing a safe and appropriate location for the unit.

5-2. Installing Welding Gun

Details the procedure for correctly installing the welding gun.

5-3. Installing Work Clamp

Provides instructions for securely installing the work clamp.

5-4. Process/Polarity Table

Lists recommended polarity and cable connections for different processes.

5-5. Changing Polarity

Explains how to change the welding polarity for different wires.

5-6. Installing Gas Supply

Guides on connecting the shielding gas supply system.

5-7. Connecting Input Power

Details how to safely connect the unit to the input power supply.

5-8. Selecting Extension Cord

Provides guidance on selecting appropriate extension cords.

5-9. Installing Wire Spool And Adjusting Hub Tension

Explains how to install wire spools and adjust tension.

5-10. Installing Contact Tip And Nozzle

Guides on installing the contact tip and nozzle for welding.

5-11. Threading Welding Wire

Provides step-by-step instructions for threading welding wire.

SECTION 6 – OPERATION

6-1. Controls

Describes the function of the unit's control panel and components.

6-2. Weld Parameter Chart

Offers recommended settings for various welding materials and wire types.

SECTION 7 – MAINTENANCE & TROUBLESHOOTING

7-1. Routine Maintenance

Outlines regular maintenance tasks and schedules.

7-2. Overload Protection

Explains the overload protection system and reset procedure.

7-3. Drive Motor Protection

Details the drive motor protection circuit and its reset.

7-4. Changing Drive Roll Or Wire Inlet Guide

Guides on replacing drive rolls and wire inlet guides.

7-5. Replacing Gun Contact Tip

Provides instructions for replacing the gun contact tip.

7-6. Cleaning Or Replacing Gun Liner

Details how to clean or replace the gun liner.

7-7. Replacing Switch And/Or Head Tube

Explains the process for replacing switches or head tubes.

7-8. Troubleshooting Table

Lists common welding problems and their solutions.

SECTION 8 – ELECTRICAL DIAGRAM

Figure 8-1. Circuit Diagram

Presents the detailed electrical circuit diagram for the unit.

SECTION 9 – GMAW WELDING (MIG) GUIDELINES

9-1. Typical GMAW (MIG) Process Connections

Illustrates typical connections for GMAW welding.

9-2. Typical GMAW (MIG) Process Control Settings

Provides recommended control settings for MIG welding.

9-3. Holding And Positioning Welding Gun

Guides on proper gun handling and positioning during welding.

9-4. Conditions That Affect Weld Bead Shape

Explains factors influencing weld bead characteristics.

9-5. Gun Movement During Welding

Describes techniques for gun movement for different weld types.

9-6. Poor Weld Bead Characteristics

Identifies common issues causing poor weld bead quality.

9-7. Good Weld Bead Characteristics

Describes desirable characteristics of a good weld bead.

9-8. Troubleshooting – Excessive Spatter

Addresses causes and solutions for excessive spatter.

9-9. Troubleshooting – Porosity

Discusses porosity issues and their remedies.

9-10. Troubleshooting – Excessive Penetration

Covers causes and solutions for excessive weld penetration.

9-11. Troubleshooting – Lack Of Penetration

Explains how to fix lack of penetration in welds.

9-12. Troubleshooting – Incomplete Fusion

Details remedies for incomplete fusion in welds.

9-13. Troubleshooting – Burn-Through

Provides solutions for burn-through during welding.

9-14. Troubleshooting – Waviness Of Bead

Addresses causes and solutions for wavy weld beads.

9-15. Troubleshooting – Distortion

Explains how to manage distortion in welded parts.

9-16. Common GMAW (MIG) Shielding Gases

Charts common shielding gases and their applications.

9-17. Troubleshooting Guide For Semiautomatic Welding Equipment

Offers troubleshooting tips for wire feed issues.

SECTION 10 – ACCESSORIES/CONSUMABLES

10-1. Accessories

Lists available accessories for the welding unit.

10-2. Consumables

Details common consumables like contact tips and nozzles.

Warranty Information

5/3/1 Warranty Details

Outlines the terms and coverage of the Hobart 5/3/1 limited warranty.

Resources Available

Contacting Hobart Service and Support

Provides contact information for service centers and technical assistance.

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