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Hobart IronMan 230 User Manual

Hobart IronMan 230
56 pages
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IronMan 230
And H200L4-15 Gun
Processes
OM-235 281A 200907
Gas Metal Arc (MIG) Welding
Flux Cored Arc (FCAW)
Welding
Description
Arc Welding Power Source and Wire
Feeder
File: MIG (GMAW)

Table of Contents

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Hobart IronMan 230 Specifications

General IconGeneral
Weldable MaterialsSteel, Stainless Steel, Aluminum
Input Voltage230 V
Input Phase1 Phase
Duty Cycle30% @ 230 A
Welding ProcessesMIG (GMAW), Flux-Cored (FCAW)
Wire Feed Speed Range50-700 IPM

Summary

SECTION 1 - SAFETY PRECAUTIONS - READ BEFORE USING

1-1. Symbol Usage

Indicates possible hazards and provides warnings for safe operation.

1-2. Arc Welding Hazards

Details potential dangers associated with arc welding processes and equipment.

1-3. Additional Symbols For Installation, Operation, And Maintenance

Covers symbols for hazards like fire, falling equipment, and static discharge.

1-4. California Proposition 65 Warnings

Provides warnings about chemicals in fumes and batteries known to cause birth defects or cancer.

1-5. Principal Safety Standards

Lists key industry standards for welding safety and practices.

SECTION 3 – INTRODUCTION

3-1. Specifications

Details technical specifications including rated output, input, wire types, and dimensions.

3-2. Welding Power Source Duty Cycle And Overheating

Explains duty cycle limitations and how to prevent overheating.

3-4. Installing Welding Gun

Provides step-by-step instructions for connecting the welding gun to the unit.

3-11. Installing Gas Supply

Guides on connecting the shielding gas cylinder, regulator, and hose.

3-14. Selecting A Location And Connecting Input Power

Covers proper unit placement and electrical input power connection procedures.

3-15. Threading Welding Wire

Step-by-step guide for loading and threading welding wire through the drive assembly.

SECTION 4 - OPERATION

4-1. Controls

Identifies and explains the function of the machine's control panel elements.

4-2. Weld Parameters

Provides recommended settings for various wire types, gases, and metal thicknesses.

SECTION 5 – MAINTENANCE AND TROUBLESHOOTING

5-1. Routine Maintenance

Outlines regular checks and maintenance tasks for the welding equipment.

5-9. Welding Troubleshooting Table

Lists common welding problems and their corrective actions.

5-10. Wire Drive/Gun Troubleshooting Table

Addresses issues related to wire feeding and gun operation.

SECTION 6 – MIG WELDING (GMAW) GUIDELINES

6-1. Typical MIG Process Connections

Illustrates the standard setup for MIG welding processes.

6-2. Typical MIG Process Control Settings

Offers guidance on setting voltage, amperage, and wire speed for MIG welding.

6-8. Troubleshooting - Excessive Spatter

Identifies causes and solutions for excessive spatter during welding.

6-9. Troubleshooting - Porosity

Explains how to resolve porosity issues in weld metal.

6-11. Troubleshooting - Lack Of Penetration

Details common causes and remedies for insufficient weld penetration.

SECTION 7 - ELECTRICAL DIAGRAM

SECTION 8 – PARTS LIST..

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