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Honda 2001 XR50R User Manual

Honda 2001 XR50R
197 pages
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Table of Contents

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Honda 2001 XR50R Specifications

General IconGeneral
Engine Type49cc air-cooled single-cylinder four-stroke
Bore and Stroke39.0mm x 41.4mm
Compression Ratio10.0:1
IgnitionCDI
Final DriveChain
Front BrakeDrum
Rear BrakeDrum
Front Tire2.50-10
Rear Tire2.50-10
Trail1.7 inches
Seat Height21.6 inches
Fuel Capacity0.7 gallons
TransmissionThree-speed
Rear SuspensionSingle shock; 2.8 inches travel
Front SuspensionInverted telescopic fork; 3.5 inches travel

Summary

General Information

General Safety Precautions

Covers safety precautions for engine operation, gasoline handling, and hot components.

Torque Values

Provides torque specifications for various fasteners used in engine and chassis components.

Frame, Body Panels, and Exhaust System

Exhaust System Service

Covers the removal and installation of the muffler and exhaust pipe, including torque specs.

Maintenance Procedures

Maintenance Schedule

A schedule outlining periodic inspections and maintenance tasks for the motorcycle.

Spark Plug Service

Details on spark plug removal, inspection, and re-gapping for optimal performance.

Valve Clearance Adjustment

Steps for inspecting and adjusting valve clearance while the engine is cold.

Engine Oil Service

Instructions for checking the engine oil level and performing an oil change.

Drive Chain Service

Instructions for inspecting, adjusting, cleaning, and lubricating the drive chain.

Lubrication System Service

Oil Pump Service

Detailed steps for the removal, disassembly, inspection, and assembly of the oil pump.

Fuel System Service

Carburetor Disassembly

Detailed procedure for taking apart the carburetor, including jet and screw removal.

Carburetor Assembly

Steps for reassembling the carburetor, including jet and screw installation.

Air Screw Adjustment

Step-by-step guide for adjusting the air screw for optimal idle speed.

Engine Removal and Installation

Engine Removal Steps

Steps for disconnecting components and removing the engine from the frame.

Engine Installation Steps

Procedures for installing the engine back into the frame and reconnecting components.

Cylinder Head and Valves

Cylinder Compression Test

How to perform a compression test to diagnose engine performance issues.

Camshaft Removal

Step-by-step guide for removing the camshaft, including chain tensioner adjustment.

Cylinder Head Removal

Procedures for removing the cylinder head, including muffler and camshaft removal.

Camshaft Installation

Steps for lubricating and installing the camshaft into the cylinder head.

Cylinder and Piston Service

Cylinder Removal

Steps for removing the cylinder head, guide roller, and cylinder.

Piston Removal

Procedures for removing the piston, including pin clips and rings.

Cylinder/Piston Inspection

How to measure cylinder bore for wear and check piston for warpage.

Piston Installation

Steps for installing the piston, pin, and rings correctly into the cylinder.

Cylinder Installation

Procedures for installing the cylinder, including gasket and cam chain routing.

Clutch and Gearshift Linkage

Right Crankcase Cover Removal

Steps for removing the right crankcase cover and related clutch components.

Alternator and Cam Chain Tensioner

Crankshaft, Transmission, and Kickstarter

Front Wheel, Brake, Suspension, and Steering

Rear Wheel, Brake, and Suspension

Troubleshooting

Diagnoses rear wheel issues like wobbling or soft/hard suspension.

Ignition System

Troubleshooting

Diagnoses ignition system problems like no spark or low peak voltage.

Wiring Diagram

System Diagram

A comprehensive wiring diagram showing all electrical connections and components.

Troubleshooting Guide

Engine Does Not Start or Is Hard to Start

Diagnostic flowcharts for engine starting problems.

Engine Lacks Power

Diagnostic flowcharts for issues related to reduced engine power.

Poor Performance at Low and Idle Speed

Diagnostic flowcharts for poor low-speed and idle performance.

Poor Performance at High Speed

Diagnostic flowcharts for issues causing poor high-speed performance.

Poor Handling

Diagnostic flowcharts for problems affecting the motorcycle's handling.

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