Carburetor Assembly
To assemble, reverse the disassembly procedures.
To install the carburetor, reverse the removal
procedures.
Tighten the following parts to the specified
torque.
float bowl screws:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
accelerator pump cover screws:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
carburetor top cover bolts:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
jet needle/holder assembly:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
rink arm set torx screw:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
throttle drum cover bolt:
2.5 lbf·ft (3.4 N·m, 0.3 kgf·m)
hot start cable nut:
1.5 lbf·ft (2.1 N·m, 0.2 kgf·m)
throttle cable lock nut:
3.0 lbf·ft (4 N·m, 0.4 kgf·m)
throttle cable bolt:
3.0 lbf·ft (4 N·m, 0.4 kgf·m)
• After installing the carburetor, adjust the
throttle cable (1) freeplay and hot start cable
(2) freeplay.
• After installing the carburetor, check the
throttle position sensor connector (3) for
correct routing.
• After installing the carburetor, check the air
vent hoses (4) and overflow hose (5) for
kinking or pinching and correct routing.