Honda GP200 User Manual

1
INTRODUCTION
Thank you for purchasing a Honda engine. We want to help you to
get the best results from your new engine and to operate it safely.
This manual contains information on how to do that; please read it
carefully before operating the engine. If a problem should arise, or
if you have any questions about your engine, consult your servicing
dealer.
All information in this publication is based on the latest product
information available at the time of printing. Honda Motor Co., Ltd.
reserves the right to make changes at any time without notice and
without incurring any obligation. No part of this publication may be
reproduced without written permission.
This manual should be considered a permanent part of the engine
and should remain with the engine if resold.
Review the instructions provided with the equipment powered by
this engine for any additional information regarding engine startup,
shutdown, operation, adjustments or any special maintenance
instructions.
We suggest you read the warranty policy to fully understand its
coverage and your responsibilities of ownership.
SAFETY MESSAGES
Your safety and the safety of others are very important. We have
provided important safety messages in this manual and on the
engine. Please read these messages carefully.
A safety message alerts you to potential hazards that could hurt you
or others. Each safety message is preceded by a safety alert symbol
and one of three words, DANGER, WARNING, or CAUTION.
Each message tells you what the hazard is, what can happen, and
what you can do to avoid or reduce injury.
DAMAGE PREVENTION MESSAGES
You will also see other important messages that are preceded by
the word NOTICE.
The purpose of these messages is to help prevent damage to your
engine, other property, or the environment.
©2017 Honda Motor Co., Ltd. –All Rights Reserved
GP160H·GP200H
42ZDKX01
00X42-ZDK-X011
These signal words mean:
You WILL be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be KILLED or SERIOUSLY
HURT if you don’t follow instructions.
You CAN be HURT if you don’t follow
instructions.
This word means:
Your engine or other property can be damaged if you
don’t follow instructions.
OWNER’S MANUAL
GP160 • GP200
The illustrations herein are mainly based on: PTO shaft type S
• The illustration may vary according to the type.
CONTENTS
INTRODUCTION........................ 1
SAFETY MESSAGES................. 1
SAFETY INFORMATION ..........2
SAFETY LABEL LOCATION .........2
COMPONENT & CONTROL
LOCATIONS............................... 3
FEATURES .................................3
BEFORE OPERATION
CHECKS ....................................4
OPERATION...............................4
SAFE OPERATING
PRECAUTIONS .....................4
STARTING THE ENGINE ...... 4
STOPPING THE ENGINE ......5
SETTING ENGINE SPEED .....5
SERVICING YOUR ENGINE ..... 6
THE IMPORTANCE OF
MAINTENANCE .................... 6
MAINTENANCE SAFETY ......6
SAFETY PRECAUTIONS........ 6
MAINTENANCE
SCHEDULE............................. 6
REFUELING............................ 7
Recommended Fuel...........7
ENGINE OIL............................ 7
Recommended Oil ............7
Oil Level Check ...................7
Oil Change..........................8
AIR CLEANER.........................8
Inspection ...........................8
Cleaning ............................. 8
SPARK PLUG........................ 10
HELPFUL TIPS &
SUGGESTIONS ....................... 10
STORING YOUR ENGINE .... 10
TRANSPORTING.................. 11
TAKING CARE OF
UNEXPECTED PROBLEMS.....12
ENGINE WILL NOT
START...................................12
ENGINE LACKS
POWER .................................12
TECHNICAL INFORMATION .....12
SERIAL NUMBER LOCATION ....12
REMOTE CONTROL LINKAGE .... 13
CARBURETOR
MODIFICATIONS FOR
HIGH ALTITUDE OPERATION .... 13
SPECIFICATIONS .................14
TUNE-UP SPECIFICATIONS ....14
WIRING DIAGRAMS............ 14
42ZDKX011.fm Page 1 Friday, March 17, 2017 5:01 PM

Honda GP200 Specifications

General

Brand	Honda
Model	GP200
Category	Engine
Language	English

Summary

Introduction to Honda Engine Manual

Honda Engine Safety Messages and Warnings

Safety Information and General Precautions

General safety guidelines and precautions for operating the engine, including signal word definitions.

Safety Label Location and Importance

Identifies the location and importance of safety labels on the engine for hazard awareness.

Honda Engine Component and Control Identification

Engine Features: Oil Alert System

Explains the function of the Oil Alert system designed to prevent engine damage due to low oil.

Pre-Operation Checks for Honda Engines

Safe Operating Precautions

Outlines critical safety rules to follow during engine operation to prevent injury or death.

Starting the Honda Engine

Step-by-step instructions for starting a cold or warm Honda engine.

Honda Engine Operation Procedures

Stopping the Honda Engine Safely

Procedures for safely stopping the engine in normal and emergency situations.

Setting Engine Speed

Instructions on adjusting the throttle lever for the desired engine operating speed.

Servicing Your Honda Engine

Maintenance Schedule and Intervals

A schedule detailing inspection and service intervals for engine components.

Maintenance Safety Precautions

Crucial safety rules for performing maintenance to avoid injury or damage.

Refueling and Engine Oil Management

Recommended Fuel and Refueling Practices

Specifies recommended gasoline types and safe refueling procedures.

Recommended Engine Oil and Level Check

Details recommended engine oil and steps to check the oil level.

Honda Engine Oil Change and Air Cleaner Maintenance

Engine Oil Change Procedure

Step-by-step guide for draining and replacing the engine oil.

Air Cleaner Inspection and Cleaning

Instructions for inspecting and cleaning air filter elements for optimal performance.

Spark Plug Maintenance

Spark Plug Inspection and Gapping

Guide to checking, gapping, and replacing the spark plug for optimal engine performance.

Engine Storage Preparation Tips

Steps for proper engine storage to prevent damage and ensure easy restart.

Draining Fuel System and Transporting Engine

Draining the Fuel Tank and Carburetor

Procedure for safely draining fuel from the tank and carburetor before storage or maintenance.

Safe Engine Transport Guidelines

Guidelines for safely transporting the engine or equipment to prevent fuel leakage or damage.

Troubleshooting Honda Engine Problems

Engine Will Not Start Troubleshooting

Troubleshooting steps for common causes of engine starting failure.

Engine Lacks Power Troubleshooting

Troubleshooting steps for when the engine is not performing at full power.

Technical Information and Specifications

Engine Serial Number and Type Location

Indicates where to find the engine serial number and type for parts ordering and inquiries.

Remote Control and High Altitude Operation

Remote Control Linkage Installation

Instructions for installing and adjusting remote throttle and choke controls.

Carburetor Modifications for High Altitudes

Explains carburetor adjustments for optimal performance at high altitudes.

Honda Engine Specifications and Diagrams

Engine Specifications (GP160/GP200)

Provides detailed technical specifications for GP160 and GP200 engines.

Tune-Up Specifications and Wiring Diagrams

Lists tune-up parameters and illustrates wiring configurations for the engine.