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Honeywell C7061A1053 - User Manual

Honeywell C7061A1053
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1 EN1C-0015SZ20 R0602
C7061 A/F
DYNAMIC SELF CHECK ULTRAVIOLET FLAME DETECTOR
APPLICATION
The C7061A is a dynamic self-checking flame detector for
sensing the ultraviolet radiation generated by the combustion
of gas, oil, or other fuels.
This flame detector is available in two versions:
model C7061A for use in Standard applications, and model
C7061F for use in installations requiring explosion-proof
packaging. The flame detector is designed for use with either,
R7061 Dynamic Self-Check Ultraviolet amplifier and
R4348 Flame Switch or,
or with,
R7861A Dynamic Self-Check Ultraviolet amplifier and,
7800 SERIES Burner Programmers
These configurations provide a closed-loop, self-checking
circuit which insures the integrity of both amplifier and flame
detector. Improper response simulated flame loss results in
a safety shutdown and/or alarm.
CONTENTS
GENERAL
Description .................................................................... 2
Features ......................................................................... 2
Orderdering information ................................................ 2
TECHNICAL DATA
Specification .................................................................. 3
Standards and approvals .............................................. 4
Replacement parts and accessories ............................. 4
Dimensional drawing ..................................................... 5
INSTALLATION AND OPERATION
Planning the installation ................................................ 6
Installation ..................................................................... 8
Wiring .......................................................................... 10
Adjustement and checkout ......................................... 12
VARIOUS
Troubleshooting .......................................................... 13
Service ......................................................................... 14
model C7061F
model C7061A
PRODUCT HANDBOOK
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Summary

General Detector Information

General Detector Description

Details the C7061A/F detector models and their construction, including explosion-proof packaging.

Detector Features and Capabilities

Highlights key capabilities like oscillating shutter, field replaceable parts, enclosure standards, and optional accessories.

Ordering Detector Models

Provides guidance on specifying model numbers and separately ordering related components and accessories.

Technical Data and Specifications

Technical Specification Details

Details models, operating temperatures, voltage, flame signal measurements, dimensions, and housing construction.

Regulatory Standards and Approvals

Lists relevant EC directives and certifications for C7061A/F models, including explosion-proof and EMC standards.

Parts and Accessories Catalog

Catalog of available replacement components and optional accessories for the C7061A/F flame detectors.

Detector Dimensional Drawings

Presents visual representations and key measurements for C7061A and C7061F models.

Installation and Operation Guidance

Installation Planning Considerations

Guidance on selecting optimal detector location considering temperature, vibrations, and potential radiation sources.

Detector Mounting and Installation

Step-by-step instructions for mounting the detector, including sight pipe preparation, fitting installation, and orientation.

Detector Wiring Diagrams

Detailed wiring diagrams and precautions for connecting C7061A/F detectors to flame safeguard controls.

Detector Sighting and Checkout

Procedures for sighting the detector, testing ignition response, and performing final system operational checkout.

Various Detector Topics

Troubleshooting Detector Issues

Diagnosing and resolving common issues like unsatisfactory flame signals, zero meter readings, or temperature problems.

Detector Service and Maintenance

Instructions for periodic maintenance and replacement of key components like the ultraviolet sensing tube and shutter assembly.

Summary

General Detector Information

General Detector Description

Details the C7061A/F detector models and their construction, including explosion-proof packaging.

Detector Features and Capabilities

Highlights key capabilities like oscillating shutter, field replaceable parts, enclosure standards, and optional accessories.

Ordering Detector Models

Provides guidance on specifying model numbers and separately ordering related components and accessories.

Technical Data and Specifications

Technical Specification Details

Details models, operating temperatures, voltage, flame signal measurements, dimensions, and housing construction.

Regulatory Standards and Approvals

Lists relevant EC directives and certifications for C7061A/F models, including explosion-proof and EMC standards.

Parts and Accessories Catalog

Catalog of available replacement components and optional accessories for the C7061A/F flame detectors.

Detector Dimensional Drawings

Presents visual representations and key measurements for C7061A and C7061F models.

Installation and Operation Guidance

Installation Planning Considerations

Guidance on selecting optimal detector location considering temperature, vibrations, and potential radiation sources.

Detector Mounting and Installation

Step-by-step instructions for mounting the detector, including sight pipe preparation, fitting installation, and orientation.

Detector Wiring Diagrams

Detailed wiring diagrams and precautions for connecting C7061A/F detectors to flame safeguard controls.

Detector Sighting and Checkout

Procedures for sighting the detector, testing ignition response, and performing final system operational checkout.

Various Detector Topics

Troubleshooting Detector Issues

Diagnosing and resolving common issues like unsatisfactory flame signals, zero meter readings, or temperature problems.

Detector Service and Maintenance

Instructions for periodic maintenance and replacement of key components like the ultraviolet sensing tube and shutter assembly.

Overview

Honeywell C7061 A/F Dynamic Self-Check Ultraviolet Flame Detector

The Honeywell C7061 A/F is a dynamic self-checking flame detector designed to sense ultraviolet (UV) radiation produced by the combustion of various fuels, including gas and oil. This device is crucial for ensuring the integrity of both the amplifier and the flame detector through a closed-loop, self-checking circuit. In the event of an improper response or simulated flame loss, the system initiates a safety shutdown and/or alarm.

Two versions of the detector are available: the C7061A for standard applications and the C7061F for installations requiring explosion-proof packaging. The C7061F's housing conforms to EExd IIC T6 classification, making it suitable for hazardous environments. Both models are designed for use with either the R7061 Dynamic Self-Check Ultraviolet amplifier and R4348 Flame Switch, or the R7861A Dynamic Self-Check Ultraviolet amplifier and 7800 SERIES Burner Programmers.

Function Description

The C7061 A/F detector utilizes an oscillating shutter mechanism that periodically interrupts the UV radiation reaching the UV sensor. When used with the R7861 amplifier and 7800 SERIES, the shutter operates at 12 times per minute, providing a continuous self-check of the UV sensor tube. With the R7061 amplifier and R4348 flame switch, the shutter frequency is 60 times per minute. This dynamic self-checking ensures that any malfunction in the flame detection system, including the amplifier circuitry, results in a safety shutdown.

The detector's UV sensing tube detects ultraviolet radiation emitted by combustion flames. This signal is then sent to the flame safeguard control's amplifier, which pulls in the flame relay to allow proper system operation. The detector's ability to "see" the flame is critical, and its placement should be as close to the flame as physical arrangement, temperature, and other restrictions permit.

Important Technical Specifications

Models:

  • C7061A: Self-checking UV flame detector in standard housing.
  • C7061F: Self-checking UV flame detector in explosion-proof housing (EEx d IIC T6 classification).

Compatibility:

  • R7061 Dynamic Self-Check Ultraviolet amplifier and R4348 Flame Switch.
  • R7861A Dynamic Self-Check Ultraviolet amplifier and 7800 SERIES Burner Programmers.

Ambient Operating Temperature Ratings:

  • C7061A: -40°C to +70°C (-40°F to +160°F) (derates 1°F for every 13°F of aspirator temperature over 160°F).
  • C7061F: -20°C to +70°C (-22°F to +160°F).

Storage Temperature Ratings:

  • -51°C to +85°C (-60°F to +185°F).

Voltage and Frequency:

  • C7061A1004: 120 VAC, 50/60 Hz.
  • C7061A1020, C7061F1003: 115/230 VAC, 50/60 Hz.
  • System operates correctly at a nominal voltage (-15%, +10%), 50/60 Hz.

Flame Signal:

  • C7061 Detector: 1.4 to 5.5 micro amps (nominal).
  • R7061A Amplifier: 2.5 to 5.5 micro amps (nominal).
  • R7861A Amplifier: 1.25 to 5.0 Volts (on keyboard display module).

Shutter Frequency:

  • 0.2 Hz nominal (with 7800 SERIES).
  • 1 Hz nominal (with R4348 and R7061 amplifier).

Pressure Rating of Quartz Viewing Window:

  • C7061A: 138 kPa (20 psi) maximum.
  • C7061F: 690 kPa (100 psi) maximum.

Enclosure:

  • C7061A: Meets IP66 (rain-tight, dust-tight, hose-directed water).
  • C7061F: IP65 according to DIN 40050.

Weight:

  • C7061A: 3.3 kg (7.3 lb).
  • C7061F: 6.3 kg (13.9 lb).

Maximum Cable Length:

  • 300 meters between sensor and amplifier.

Design Life:

  • Ultraviolet sensing tube has a limited life.

Usage Features

Mounting and Orientation:

  • Detectors can be mounted horizontally, vertically, or at any angle.
  • The C7061A/F models require faceplate alignment and integral locating reference points for proper shutter operation.
  • C7061A mounting flange has 3/4 inch NPT internal threads.
  • C7061F mounting flange has 1 inch NPT internal threads.
  • The C7061A/F must be mounted with the conduit opening approximately 45 degrees below the horizontal.

Sighting Angle:

  • Optimal sighting angle is nearly parallel to the flame axis, viewing the first 30% (root) of the flame for most intense UV energy.
  • The detector should respond to the pilot flame alone, then to the pilot and main burner flame together, and finally to the main burner flame alone.

Parallel Flame Detectors:

  • Up to two C7061A/F detectors can be wired in parallel to the same flame signal amplifier (except with R4348 flame relay at 230VAC).
  • This feature reduces nuisance shutdowns in difficult flame sighting applications and allows for independent sensitivity adjustment.
  • Facilitates maintenance during burner operation, as one detector can be removed without shutting down the burner.

Radiation Sources Other Than Flame:

  • The detector can be actuated by radiant surfaces above 1200°C (2200°F), ignition sparks, welding arcs, gas lasers, sun lamps, halogen lamps, germicidal lamps, incandescent lamps, high voltage vacuum switches, and radioisotopes.
  • Careful aiming is required to avoid false flame signals from these sources.

Sight Pipe Ventilation:

  • Ventilation may be necessary to cool the detector or clear the viewing path from UV-attenuating materials.
  • For negative pressure chambers, holes in the sight pipe allow atmospheric air flow.
  • For positive pressure chambers, pressurized air from the burner blower can be used.

Accessories:

  • Swivel mount (118367A) to facilitate flame sighting.
  • Antivibration mount (123539) for excessive vibration.
  • High pressure 50 psi (345 kPa) quartz viewing window, magnifying lens, and antivibration mount.
  • Water jacket (190105) for cooling.

Maintenance Features

Serviceability:

  • Field replaceable viewing window, ultraviolet sensing tube, coil, and shutter assembly.

Periodic Maintenance:

  • Clean the viewing window (or focusing lens) using a clean cloth over an eraser end of a pencil. Do not remove the window for cleaning. Replace if broken, damaged, or coated with unremovable substances.
  • Keep the flame detection system adjusted for smooth, reliable operation.
  • Replace sensing tube, coil and shutter assembly, or viewing window only when necessary.

Troubleshooting:

  • Preliminary inspection includes checking line voltage, detector wiring for defects (incorrect connections, wrong wire type/size, deteriorated wire, open/short circuits, leakage paths), and detector temperature.
  • Procedures for unsatisfactory flame signals involve adjusting sighting position, replacing plug-in amplifier, ultraviolet sensing tube, or coil and shutter assembly.
  • A volt-Ohm meter (minimum sensitivity of one megohm/Volt) or a W136 test meter is recommended for flame signal measurements.
  • The detector should be removed from the sight pipe for servicing.

Replacing Components:

  • Ultraviolet Sensing Tube: Involves opening the detector cover, gently bending the alignment guide, prying out the old tube, inserting the new tube, aligning pins, and pushing firmly into the socket.
  • Coil and Shutter Assembly: Requires removing the UV sensing tube, cutting and removing old wires, removing mounting screws, placing the new assembly, and reconnecting wires.
  • Quartz Viewing Window (C7061A): Involves removing the detector from the sight pipe, removing the detector cover, removing the UV sensing tube, loosening mounting flange screws, pushing out the old window, inserting new gaskets and window, and reassembling.
  • Focusing Lens (C7061F): Requires removing the detector from the sight pipe, removing three screws from the threaded flange, replacing the lens, and tightening screws.

Safety Precautions:

  • Always disconnect power supply before installation, removal, or servicing to prevent electrical shock and equipment damage.
  • Ensure all wiring complies with local electrical codes and regulations.
  • Do not connect detectors to non-Honeywell controls.
  • Do not short the white shutter lead wires, as this can permanently damage the amplifier.
  • Do not run flame detector wiring in the same conduit as high voltage ignition transformer wires.

Honeywell C7061A1053 Specifications

General IconGeneral
BrandHoneywell
ModelC7061A1053
CategorySecurity Sensors
LanguageEnglish

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