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Honeywell ESYS S4965A3025 User Manual

Honeywell ESYS S4965A3025
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Honeywell
Heating & Cooling Appliance Controls
Title: Functional description S4965A3025
Doc.: S4965A3025E20
Description Sign. E.C.N. Date Rev.
First issue M.Matiasko 01-Sep-2015 A
Page 1/22
ESYS CONTROLLER
S4965A3025
FUNCTIONAL DESCRIPTION
$URL::
https://acssvn.honeywell.com/ECC/CombustionEMEA/Root/Projects/P13xxxx/P130015/HW/P
roductionFunctionalDescription/S4965A3025E20.doc $
$Revision:: 77641 $
$Author:: Mariscak, Igor $
$Id:: S4965A3025E20.doc 77641 2015-08-25 12:42:50Z Mariscak, Igor $
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Honeywell ESYS S4965A3025 Specifications

General IconGeneral
ManufacturerHoneywell
SeriesESYS
Output TypeRelay
Housing MaterialPlastic
ModelS4965A3025
Controller TypeElectronic

Summary

Software revisions

Reference standards and Approvals

2.1 Standards

Lists the standards (EN 298:2012, EN 55014-1, EN 60730-1) the ESYS controller meets and related electrical requirements.

2.2 Approvals

Details the EC Directives (Gas Appliance, Low Voltage, EMC) the boiler control conforms to, including conformity statements.

Quality assurance statement

Identification

Product description

5.1 General

Provides a general overview of the S4965A3025 controller's intended use for ON/OFF applications and direct burner ignition.

5.2 Layout

Details the physical dimensions, PCB thickness, fixing points, and tolerances for the component side of the ESYS controller.

5.3 Technical features

Covers the technical specifications including connector types, voltage connections, and communication interfaces.

5.3.1 Connector and connections

Explains the Minifit and Microfit connectors for high voltage (230 VAC) and low voltage safety connections.

5.3.2 High Voltage Connections

Lists the pin assignments and descriptions for high voltage (230 VAC) connections, spark ignition, and flame input.

5.3.3 Communication Connector

Details the pin assignments and descriptions for the MicroCom communication connector, including UART settings.

5.3.4 Low Voltage Connections

Details the pin assignments and descriptions for low voltage (LV) connections, including switch inputs and outputs.

5.3.5 Specification

Outlines the nominal electrical specifications, power consumption, humidity, ambient temperature, and communication parameters.

5.4 Timing diagram

Illustrates the timing sequence for ignition, safety time, flame extinguish, and alarm functions of the ESYS controller.

5.5 Recommended peripheral devices

Recommends specific peripheral devices like atmospheric valves and displays for use with the ESYS controller.

5.6 Sensors and actuators

Describes the sensors and actuators connected to the ESYS controller, including safety switches, LEDs, and gas valves.

5.6.1 Safety Cut-off Switch

Explains the function of the safety cut-off (high limit) switch in preventing overheat damage and its role in lockout conditions.

5.6.2 Alarm/Error Led

Details the use of the Alarm/Error LED output for remote fault indication to external systems.

5.6.3 Error Output to Esys 2

Describes the low error output signal indicating lockout status to the second ESYS unit.

5.6.4 Gas Valve

Specifies the type of gas valve (CVI-m) compatible with the ESYS controller and suggests contacting Honeywell for options.

Modes of operation

6.1 Stand-by

Describes the Stand-by mode where the igniter and gas valve are off, typically when no heat demand or errors are present.

6.2 Heat Demand

Explains how a Heat Demand input triggers the boiler to switch on, provided no errors are present.

6.3 Protection and error conditions

Details the controller's checks for protecting the system, leading to error/fault or warning conditions, including lockout and blocking codes.

6.4 Ignition sequence

Outlines the ignition sequence process, including re-ignition attempts and the flame lockout error indication upon failure.

Control Panel for ESYS

History information

Other documentation

Installation

10.1 General remarks

Provides general installation guidelines, including IP protection, environmental considerations, non-repairable parts, and fused protection.

10.2 Electrical connection

Details the procedures for safe electrical connection, emphasizing power off, legislation adherence, and proper grounding.

10.3 Cables and wirings

Covers requirements for wiring, including cable length, insulation, routing separation for different voltages, and flame sensor protection.

10.4 Ionization current check

Explains how to check the ionization current value and troubleshoot issues related to immersion and grounding.

10.5 Adjustments and final checkout

Guides qualified persons through adjustments, flame current checks, and final appliance checkout procedures.

10.6 EMC guidelines

Provides guidelines for minimizing electromagnetic interference (EMI) and radio frequency interference (RFI) during installation.

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