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Honeywell FAST-ACTING, TWO-POSITION ACTUATORS ML4202 - User Manual

Honeywell FAST-ACTING, TWO-POSITION ACTUATORS ML4202
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5-Year
Limited
Warranty
INSTALLATION INSTRUCTIONS
62-0194-3
N314
ML4202, ML4302, ML4702, ML4802,
ML8202, ML8302 Fast-Acting,
Two-Position Actuators
FOR FIRE/SMOKE CONTROL APPLICATIONS
APPLICATION
The ML4202, ML4302, ML4702, ML4802, ML8202, ML8302
Fast-Acting, Two-Position Actuators are spring return direct
coupled actuators (DCA) with an integral junction box for
on/off damper control. The actuator accepts an on/off signal from
a single-pole, single-throw (spst) controller. Models are available
with clockwise (cw) or counterclockwise (ccw) spring return.
APPLICABLE LITERATURE
Motor/Actuator Selection Guide
for Damper Applications 63-8419
Engineering Manual of Automatic Control
(also called The Gray Manual) 77-1100
Direct Coupled Actuator
Quick Selection Guide 63-8553
Damper Torque Calculator 63-8437
SPECIFICATIONS
IMPORTANT
The actuator is designed to meet UL555S standards
at 350°F (176°C). The actuator must be tested with
the damper to achieve this rating.
Models: See Table 1.
Dimensions: See Fig. 1.
Minimum Damper Shaft Length: 1-3/4 in. (45 mm).
Device Weight: 5 lb (2.3 kg).
Stroke: 95° ± 3°, mechanically limited.
Electrical Ratings: See Table 1.
Electrical Connections:
Two color coded 16 in. leads; includes ground screw.
One 7/8 in. hole for conduit connections (fittings not included).
Mounting: 3/8 to 1/2 in. square or round damper shafts.
Actuator can be mounted with shaft in any position. Secure
hub to shaft with: Two 1/4-28 UNF set screws. Use 1/8 in.
Allen wrench to tighten set screws.
IMPORTANT
Honeywell does not recommend using linkages with
these actuators because side-loading of the output
hub reduces actuator life.
Ambient Ratings:
Operating Temperature: 0 to 130°F (-18 to 55°C).
Shipping/Storage Temperature: -40 to 140°F (-40 to 60°C).
Humidity: 5% to 95% rh, noncondensing.
Torque Rating (at rated voltage):
Typical Holding: 100 lb-in. (11.3 N•m).
Stall Maximum: 150 lb-in. (17 N•m).
Spring Return: 20 lb-in. (2.2 N•m).
350°F Driving: 20 lb-in. (2.2 N•m).
Design Life (at Rated Voltage): 60,000 full stroke cycles.
Noise Rating (Maximum):
Driving Open: 65 dBA at 1m.
Holding: 20 dBA at 1m (no audible noise).
Table 1. Models.
Cycling Requirements:
Prolonged holding-period (1 year) testing of these actuators
has been performed with no spring return failures. The
actuator and the internal spring are designed to require no
special cycling during long-term holding.
Honeywell recommends following all local, state and national
codes for periodic testing of the entire smoke control
system. Refer to National Fire Protection Association
(NFPA) National Fire Codes®: NFPA90A, NFPA92A and
NFPA92B for your application.
NFPA recommends periodic examination of each fire/smoke
damper (semi-annually or annually) to ensure proper
performance.
Timing (At Rated Torque and Voltage):
Drive Open:
ML4202, ML4302, ML4702, ML4802: 25 sec maximum,
18 sec typical.
ML8202, ML8302: 25 sec maximum, 22 sec typical.
Spring Close: 15 sec.
Environmental Protection Ratings: NEMA1.
Approvals: See Table 2.
Model
Spring
Return
Direction
Power Consumption
Voltage Input
in VacRunning Holding
ML4202 cw 0.18A, 18W 0.11A, 9W 120 ±10%,
60 Hz
ML4302 ccw
ML4702 cw 0.13A, 18W 0.10A, 11W 230 ±10%,
50/60 Hz
ML4802 ccw
ML8202 cw 16 VA 8 VA 24 +20%, -10%
50/60 Hz
ML8302 ccw
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Honeywell FAST-ACTING, TWO-POSITION ACTUATORS ML4202 Specifications

General IconGeneral
BrandHoneywell
ModelFAST-ACTING, TWO-POSITION ACTUATORS ML4202
CategoryController
LanguageEnglish

Summary

Application and Literature

Application Details

Overview of the ML4202, ML4302, ML4702, ML4802, ML8202, ML8302 actuators for fire/smoke control.

Applicable Literature

List of supporting documents for motor/actuator selection and damper applications.

Installation Instructions and Specifications

Installation Environment and Performance

Details on operating temperature, torque ratings, design life, and noise levels.

Actuator Specifications

Key physical and electrical characteristics including shaft length, weight, stroke, and ratings.

Ambient and Cycling Requirements

Information on operating temperature limits, cycling performance, and timing specifications.

Safety Precautions and Wiring

Electrical Safety Warnings

Critical warnings regarding power hazards, electrical shock, and equipment damage.

Wiring Diagrams

Illustrations showing typical wiring connections for 24 Vac, 120 Vac, and 230 Vac systems.

Mounting and Disassembly

Mounting Procedures

Step-by-step visual guide for attaching the actuator to a damper shaft.

Disassembly Instructions

Visual steps for removing the actuator from its mounting.

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