EasyManua.ls Logo

Honeywell HC900 User Manual

Honeywell HC900
264 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Honeywell Process Solutions
HC900 Process Controller
Installation and User Guide
Doc. No.: 51-52-25-107
Revision: 19
Date: June 2014

Table of Contents

Other manuals for Honeywell HC900

Questions and Answers:

Honeywell HC900 Specifications

General IconGeneral
SeriesHC900
RedundancyOptional
Programming LanguageFunction Block Diagram, Ladder Logic, Structured Text
InputsAnalog, Digital
OutputsAnalog, Digital, Relay
DisplayOptional
ControlPID, Advanced Control
Power Supply24V DC or 100-240V AC
Storage Temperature-40°C to 85°C
Humidity5% to 95% non-condensing
Communication ProtocolsModbus, Ethernet

Summary

Notices and Trademarks

Warranty/Remedy

Provides details on Honeywell's product warranty terms and conditions.

References

Revision Information

Lists the revision history and publication date for the document.

Support and Contact Information

Telephone and Email Contacts

Lists phone numbers and email addresses for customer service and technical support.

Symbol Definitions

Introduction

Purpose

Describes the installation, operation, and maintenance of the HC900 Process Controller.

Model Selection Guide

Details the model numbers for various HC900 system components and configurations.

Functional Description

Explains the controller's functions, hardware, and software modules.

Feature Summary

Highlights key hardware, redundancy, and communication features of the HC900.

Components and Architecture

Overview

Describes HC900 components and methods for combining them into a system.

Hardware Components

Details the physical components of the HC900 system, including racks and modules.

Ethernet Devices/Considerations

Discusses Ethernet device requirements and considerations for network setup.

I/O Network

Details the I/O expansion network for C50 and C70 CPUs.

Serial Ports (RS-232 and RS-485 for legacy systems and two RS-485 ports for new systems)

Introduces the serial ports available on HC900 controllers for communication.

Pre-Installation Planning

Overview

Lists factors to consider for methodical pre-planning of an installation.

AC Power Supply Selection for racks with I/O

Provides a method to calculate power requirements for selecting AC power supplies.

Rack Orientation and Mounting

Details rack mounting requirements, dimensions, and drilling patterns.

Electrical Considerations

Covers electrical considerations like cabinet grounding, CE conformity, and wire grouping.

System Monitor Function Blocks

Mentions function blocks for monitoring system functions like ASYS, FSYS, and RK.

Rack Installation

Overview

Introduces procedures for installing HC900 Controllers.

Equipment Preparation

Provides a checklist for site preparation and necessary items for HC900 installation.

Assemble Controller Rack

Table 9 – Assemble C30/C50/C70 Controller Rack

Provides steps for assembling C30/C50/C70 controller racks.

Assemble I/O Expansion Racks

Table 11 – Assemble I/O Expansion Racks

Provides steps for assembling I/O expansion racks.

I/O Module Installation and Wiring

Overview

Introduces descriptions and procedures for installing I/O Modules in controller and I/O expansion racks.

Module Placement in Racks

Details how to place I/O modules in rack slots and connect terminal blocks.

Terminal Block Styles

Describes the available barrier and Euro style terminal blocks for I/O modules.

Terminal Block Colors and Keying

Explains the color-coding and keying for terminal blocks to match I/O module headers.

Remote Termination Panel (RTP)

Terminal Block-to-Field (Signal) Wiring

Details wiring methods for field devices connected to terminal blocks.

Wiring Rules and Recommendations

Provides general rules and recommendations for wiring, including wire gauge and routing.

Removal and Insertion Under Power (RIUP)

Table 13 – RIUP: Potential Hazards and Recommended Actions

Lists potential hazards and recommended actions for RIUP procedures.

I/O Module Installation Procedures

Table 14 – Connect Input/Output Wiring

Details steps for connecting input/output wiring to I/O modules.

I/O Terminal Block Wiring Diagrams

Universal Analog Input Module Wiring

Shows wiring examples for universal analog input modules.

DC Input Module Wiring

Describes the DC Input Module's sixteen inputs and their wiring.

DC Output Module Wiring

Describes the DC Output Module's sixteen current-sinking outputs.

Relay Output Module Wiring

Describes the Relay Output Module's eight isolated electromechanical relay outputs.

Communications Installation

Wiring and cabling

Provides guidance on connecting communications wiring and cabling for various ports.

Connecting the Operator Interface to the Controller

Details how to connect the Operator Interface to the controller's communication ports.

Connecting the HC900 Controller to a PC with the Designer Software

Guides on establishing communication between the controller and PC via various methods.

Connecting the HC900 Controller to Modbus device(s)

Details configuring and connecting the controller for Modbus communication.

Operating Characteristics

Power Down / Power Up

Describes controller behavior during power outages and restoration.

Controller Modes

Describes the three operating modes: PROGRAM, RUN, and OFFLINE.

File Download/Upload Functions

Explains procedures for downloading and uploading configuration and firmware files.

Redundant Operating Characteristics

Start-Up

Details the assignment of Lead and Reserve status at system start-up.

Modes of operation (Figure 83)

Lists the modes of operation: Run, Run/Program, and Program.

Failover

Describes conditions triggering automatic failover from Lead to Reserve Controller.

Diagnostics and Troubleshooting

Controller CPU indicators

Details LED indicators on Controller CPUs for diagnostic information.

Scanner indicators

Explains how scanners use LEDs to communicate diagnostic information.

I/O Module Indicators

Explains how I/O module status LEDs indicate diagnostic failures with red strobes.

Bad I/O Channel Diagnostics

Lists conditions causing bad channel diagnostics for AI, AO, and DO modules.

Ethernet Switch indicators

Lists LED indications on Ethernet switches for port activity.

Analog Calibration

Analog Input Calibration

Details input types and calibration procedures for analog input modules.

Analog Output Calibration

Describes calibration procedures for analog output modules.

Removal and Replacement Procedures

Safety Considerations - PLAN AHEAD!

Emphasizes planning for safety, property protection, and process integrity during replacement.

Replacing the Power Supply

Details the procedure for replacing the HC900 power supply.

Replacing the Controller Module

Outlines the steps for replacing the HC900 Controller Module.

Replacing an I/O Module

Details procedures for removing and replacing I/O modules, including RIUP.

Battery Installation/Replacement

Advises on battery installation for volatile memory backup.

Specifications

General Specifications

Covers controller design, mounting, I/O support, distances, and Ethernet equipment.

System Sizing and Availability Summary

Provides a summary of system sizing and availability for different HC900 controller models.

Fiber Optics Recommendations

Recommends equipment for extended distance fiber optic connections.

Environmental Conditions

Lists ambient temperature, humidity, acceleration, and vibration specifications.

Appendix - Installation of Remote Termination Panels (RTPs)

Overview

Explains the function of Remote Termination Panels (RTPs) for connecting controllers to field wiring.

Analog Input

Details the installation of 8-point Analog Input RTPs.

Relay Output

Details the installation of Relay Output RTPs.

Analog Input/Digital Input/Digital Output/Analog Output

Covers installation for various DI/DO/AO/AI modules using RTPs.

Declaration of Conformity

ATEX Certification

Sales and Service

Related product manuals