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Honeywell ML6420 User Manual

Honeywell ML6420
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PRODUCT DATA
63-2533-03
ML6420, ML7420
Non-Spring Return
Electric Linear Valve Actuators
APPLICATION
The ML6420 Non-Spring Return Electric Linear Valve
Actuators are floating control actuators used with controllers
that provide a switched or floating single-pole double-throw
(spdt) output. These actuators operate standard Honeywell
valves in heating, ventilating, and air conditioning (HVAC)
applications.
The ML7420 Non-Spring Return Electric Linear Valve
Actuators are modulating control actuators used with
controllers that provide an analog output of 0 to 10 Vdc or 2 to
10 Vdc. These actuators operate standard Honeywell valves
in HVAC applications. An internal selector plug can be used to
reverse the direction of action.
FEATURES
Quick and easy installation.
No separate linkage required.
Conduit connector is standard.
No adjustments required.
Low power consumption.
High close-off ratings.
Force-limiting end switches.
Manual operator.
Synchronous motor.
Corrosion resistant design.
Maintenance free.
Direct/reverse acting with ML7420.
Position feedback signal included with ML7420.
Selectable 0 to 10 Vdc or 2 to 10 Vdc signal input with
ML7420.
Contents
Application ........................................................................ 1
Installation ........................................................................ 3
Ordering Information ........................................................ 2
Operation .......................................................................... 7
Checkout .......................................................................... 8
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Honeywell ML6420 Specifications

General IconGeneral
BrandHoneywell
ModelML6420
CategoryController
LanguageEnglish

Summary

APPLICATION

ML6420 Actuators

Describes ML6420 actuators used with controllers providing switched or floating SPDT output for HVAC.

ML7420 Actuators

Describes ML7420 actuators used with controllers providing analog output for HVAC applications.

SPECIFICATIONS

Models

Details the ML6420A and ML7420A actuator models and their basic descriptions.

Dimensions

Refers to Figure 1 for approximate physical dimensions of the actuators.

Weight

Specifies the weight of the actuators as 2.9 lb (1.3 kg).

Electrical Ratings

Details power input, consumption, signal source output resistance, and signal load.

Ambient Ratings

Provides temperature and humidity limits for ambient, storage, and valve medium.

Stem Force

Specifies the stem force capability of the actuators as 135 lbf (600N).

Signal Inputs

Describes signal inputs for ML6420 (24 Vac) and ML7420 (0-10 Vdc or 2-10 Vdc).

Actuator Material

Lists materials for cover, base, and yoke of the actuator.

Actuator Stroke

Specifies the actuator stroke length as 3/4 in. (20 mm).

Close-off Pressure Ratings

Refers to Table 1 for close-off pressure ratings with various Honeywell valves.

Protection Standard

Indicates the ingress protection rating as IP54.

Approvals

Lists certifications including CSA, UL, and CE requirements.

Accessories

Details optional accessories like high temperature kits and auxiliary switches/potentiometers.

ORDERING INFORMATION

How to Order

Provides contact information and website for purchasing and obtaining product details.

INSTALLATION

When Installing this Product

Emphasizes reading instructions, checking ratings, and using trained technicians.

Location

Advises installing the actuator where there is adequate clearance for mounting and servicing.

Mounting

Step-by-step guide for physically attaching the actuator to the valve.

Wiring

Connecting Power and Control Wiring

Instructions for feeding wires through the conduit connector and making connections.

ML6420 Wiring Diagram

Illustrates the typical wiring hookup for the ML6420 actuator.

Wiring Safety Precautions

Highlights electrical shock and equipment damage hazards during wiring.

ML7420 Wiring Diagrams

ML7420 with Feedback Output

Shows wiring for ML7420 using feedback output from a controller with a common transformer.

ML7420 with 4-20 mA Control Signal

Details wiring for ML7420 using a 4 to 20 mA control signal and separate transformers.

ML7420 with 2-10 Vdc Control Signal

Illustrates wiring for ML7420 using a 2 to 10 Vdc control signal and separate transformers.

Selector Plug Locations

Shows the location of W1, W2, and W3 selector plugs for ML7420 configuration.

OPERATION

General Operation

Explains how the synchronous motor converts rotary motion to linear stem motion.

Manual Operation

Instructions for manually opening or closing the valve using the operator knob.

ML7420 Signal Input Settings

Describes how to set the analog input signal range for the ML7420.

ML7420 Signal Input Failure

Explains how the ML7420 can be set to a specific position during signal failure.

ML7420 Output Signal Feedback

Details the analog output signal (2 to 10 Vdc) representing actual stem position.

ML7420 Actuator Override

Explains how to override the control signal for freeze protection or other applications.

Direction of Action (ML7420/25 only)

CHECKOUT

Direct Checkout

Procedure for checking actuator operation without a controller, ensuring proper mounting and wiring.

Controller Checkout

Procedure for checking actuator operation using a controller, verifying setpoint response and wiring.

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