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Honeywell R4140L

Honeywell R4140L
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INSTALLATION INSTRUCTIONS
Copyright © 1996 Honeywell Inc. • All Rights Reserved
R4140G,L and M
Flame Safeguard Programming Controls
60-0770-2
IMPORTANT
Applications, Features, Specifications (including
dimension drawings), Operation (including
schematics and bar charts), and Wiring Diagrams
are included in these Specifications for models of
the R4140G, L, and M: R4140G—60-2337;
R4140L—60-2339; R4140M—60-2340.
Contents
Installation ........................................................................... 2
Checkout ............................................................................. 11
Troubleshooting .................................................................. 18
Service Information ............................................................. 27
Testing and Maintenance .................................................... 28
Fig. 2. Components of R4140L Programmers.
RESET BUTTON
RELAY/TIMER
COVER
FLAME SIGNAL
METER JACK
TIMER DIAL
TIMER
RELAY
2K
RELAY
3K
RELAY 1K
RELAY 4K
TIMER
MOTOR
HINGE
BRACKET (2)
CHASSIS
SAFETY SWITCH
BUTTON
CHASSIS RETAINING
SCREW
HANDLE
TIP JACK
PLUG-IN
FLAME SIGNAL
AMPLIFIER
M7959
OPTIONAL HEAVY DUTY
COVER (PART NO.
202050C OR 139695C)
RESET BUTTON
OPTIONAL
202050C
COVER
RELAY/TIMER
COVER
FLAME SIGNAL
METER JACK
TIMER DIAL
TIMER
RELAY
2K
RELAY
1K
TIMER
MOTOR
HINGE
BRACKET (2)
CHASSIS
SAFETY SWITCH
BUTTON
CHASSIS RETAINING
SCREW
HANDLE
TIP JACK
PLUG-IN
FLAME SIGNAL
AMPLIFIER
M10053
Fig. 1. Components of R4140G and R4140M Programmers.

Table of Contents

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Honeywell R4140L Specifications

General IconGeneral
ApplicationOil Burner
Frequency60 Hz
Input Voltage120 Vac
Output Voltage120 Vac
Mounting TypeSurface mount
Voltage120V
Operating Temperature-40°F to 150°F (-40°C to 65°C)

Summary

Installation

Mounting the Wiring Subbase

Subbase Mounting Procedures and Location Guidelines

Wiring to Subbase

Electrical Wiring Requirements and Recommendations for Subbase Connections

Installing the Flame Detector

Guidance on Properly Installing Flame Detectors for Reliable Operation

Checkout

Initial Lightoff Check for Proved Pilot

Testing Pilot Ignition and Flame Establishment for Safety

Initial Lightoff Check for Direct Spark Ignition

Testing Ignition Sequence for Oil Burners Without a Pilot

Pilot Turndown Test

Verifying Main Burner Ignition with Minimum Pilot Flame Stability

Safety Shutdown Tests

Testing System Response to Various Flame Failure and Interlock Conditions

Troubleshooting

Flame Relay (2 K) Hold-In Check

Diagnosing Issues Where the Flame Relay Stays Energized Incorrectly

Flame Signal Check

Troubleshooting Flame Detection System Performance and Signal Integrity

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