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Honeywell VR8200H User Manual

Honeywell VR8200H
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G.S. • Rev. 1-94 • ©Honeywell Inc. 1994 • Form Number 68-0046—4
CONTENTS
Specifications ................................................2
Ordering Information .................................... 2
Installation .................................................... 4
Startup and Checkout ....................................9
Maintenance ................................................ 12
Operation .................................................... 12
Service ......................................................... 15
VR8200; VR4200
Combination Gas Controls
VR4200
VR8200
(TRADELINE)
The VR8200 Continuous Pilot Dual Automatic
Valve Combination Gas Controls are used in gas-
fired, standing pilot appliances. They include safety
shutoff, a manual valve, two automatic operators, a
pressure regulator, a pilot adjustment, and a conduit
cover (VR4200 only).
VR8200 for use with 24 Vac heating appliances and
VR4200 for use with 120 Vac heating appliances
that burn natural or liquefied petroleum (LP) gas.
Capacity rated at 130 feet
3
/hour at 1 inch wc pres-
sure drop [3.7 m
3
/hr at 0.25 kPa]. Maximum regu-
lated capacity is 200 feet
3
/hour [5.7 meter
3
/hour].
Minimum regulated capacity is 20 feet
3
/hour
[0.6 meter
3
/hour].
Solenoid-operated first automatic valve opens on
thermostat call for heat and closes when call for
heat ends.
Diaphragm-operated second automatic valve opens
under control of the regulator and closes if gas or
power supply is interrupted.
Three-position manual gas control knob has ON,
OFF, and PILOT positions.
Separate reset button must be held down to permit
gas flow while lighting pilot; can be pushed down
only in PILOT position.
All adjustments, wiring connections and pilot out-
let are accessible from the top of the gas control.
Compact size.
Straight-through body pattern; right angle adapters
available for inlet and outlet
1/2 in. inlet and 1/2 inch outlet; adapters available
for 3/8 or 3/4 inch.
Adjustable servo regulator effectively maintains
almost constant gas output pressure under wide
fluctuation in gas supply pressure.
Inlet and outlet screens included.
Pilot filter included.
Wiring terminal block color-coded beige to identify
standing pilot models.
May be installed at any angle between 0 and 90 degrees
from the upright position, including vertically.
1/4-inch male quick-connect terminals for electri-
cal connections. Combination screw and quick-
connect terminals on TRADELINE
®
models.
0° F to +175° F [-18° C to +79° C] temperature
range standard; -40° F to +175° F [-40° C to 79° C]
available.
ECO connector included with some models: also
available as accessory.
Inlet and outlet pressure taps included; both taps
accessible from top of gas control.
Standard-, slow- and step-opening models available.
Natural to LP gas conversion kit included with
TRADELINE standard and slow-opening models.
Natural to LP gas conversion kit available for non-
TRADELINE standard and slow-opening models.
LP to natural gas conversion kit available for stan-
dard and slow-opening models.
This is a legacy product document supported by
Resideo. This product is no longer manufactured.

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Honeywell VR8200H Specifications

General IconGeneral
Voltage Rating24 VAC
Gas TypeNatural Gas or LP
TerminalsScrew
ApprovalsCSA
Voltage24V
Inlet/Outlet Size3/4" NPT
Frequency60 Hz
Operating Temperature Range-40°F to 150°F (-40°C to 65°C)

Summary

VR8200 VR4200 Combination Gas Controls

Product Specifications

Installation Procedures

General Installation Safety Warnings

Critical safety precautions including fire, explosion, and personal injury risks.

Startup and Checkout Procedures

Startup Safety Warnings

Critical safety warnings for startup and checkout operations.

Performing Gas Leak Tests

Procedure for testing for gas leaks after installation or work on the gas control.

Lighting the Pilot Burner Flame

Step-by-step instructions for lighting the pilot burner flame.

Adjusting Main Burner Gas Input

Procedures for checking and adjusting gas input and pressure for the main burner.

Safety Shutdown Performance Check

Procedure to verify the safety shutoff valve operates correctly.

Maintenance and Operation

Safety Shutoff Operation Details

Explains safety shutoff occurrences and gas control knob operation to OFF.

Pilot Flame Goes Out Procedure

What happens and how the system reacts when the pilot flame extinguishes.

Service and Troubleshooting

Service Safety Warnings

Critical safety warnings regarding disassembly, repair, and potential damage.

Troubleshooting: Pilot Burner Will Not Light

Steps to diagnose and resolve issues with the pilot burner failing to ignite.

Troubleshooting: Pilot Flame Goes Out After Release

Diagnosing why the pilot flame extinguishes after releasing the control knob.

Troubleshooting: Main Burner Not Activating

Steps to diagnose why the main burner does not ignite when heat is called.

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