HUSABERG FE 250 USA 2014 User Manual

OWNER'S MANUAL
FE 250 EU
FE 250 AUS
FE 250 USA
2014
Art. no. 3802038en

HUSABERG FE 250 USA 2014 Specifications

General

Brand	HUSABERG
Model	FE 250 USA 2014
Category	Motorcycle
Language	English

Summary

Means of Representation

Symbols Used in Manual

Explains the meaning of various symbols used throughout the owner's manual.

Typographical Formats Used

Details the typographical conventions employed in the manual for clarity.

Safety Advice and Warnings

Intended Use of the Motorcycle

Defines the proper and intended usage of the Husaberg motorcycle for optimal performance and safety.

General Safety Precautions

Provides essential safety instructions for operating the motorcycle safely.

Risk Degrees and Hazard Symbols

Identifies and explains the different levels of risk and associated symbols used in the manual.

Tampering Warning

Warns against unauthorized modifications to noise control systems and emissions.

Safe Operation Guidelines

Details critical aspects of safe motorcycle operation, including rider condition and component temperatures.

Protective Clothing Requirements

Emphasizes the importance of wearing appropriate protective gear during operation.

Work Rules and Procedures

Outlines general rules and procedures for performing maintenance and repair work.

Environmental Considerations

Addresses responsible usage and disposal of materials to protect the environment.

Owner's Manual Importance

Highlights the significance of the owner's manual for proper vehicle operation and maintenance.

Important Notes and Disclaimers

Manufacturer Warranty and Service

Details warranty conditions and the requirement for authorized service.

Operating and Auxiliary Substances

Specifies the correct fluids and substances to use for operation and maintenance.

Spare Parts and Accessories

Recommends using approved spare parts and accessories for safety and performance.

Vehicle Service and Maintenance

Stresses the importance of timely and correct service for longevity and performance.

Notes on Figures and Illustrations

Informs users that figures may show special equipment or partial disassembly.

Customer Service and Support

Provides information on how to obtain assistance and answer questions about the vehicle.

Vehicle Identification and Views

Front Left View of Motorcycle

Diagram identifying key components from the front left perspective.

Rear Right View of Motorcycle

Diagram identifying key components from the rear right perspective.

Vehicle Identification Numbers

Chassis Number Location

Shows the location of the chassis number stamped on the steering head.

Type Label Identification

Indicates the location of the type label on the front of the steering head.

Key Number for Steering Lock

Specifies the location of the key number stamped on the key connector.

Engine Number Location

Pinpoints the location of the engine number on the left side of the engine.

Fork Part Number Identification

Shows where the fork part number is stamped on the inner side of the fork stub.

Shock Absorber Part Number

Indicates the location of the shock absorber part number on the engine side.

Motorcycle Controls and Switches

Clutch Lever Operation

Describes the function and operation of the hydraulically operated clutch lever.

Front Hand Brake Lever

Details the location and function of the hand brake lever for the front brake.

Throttle Grip Function

Explains the position and operation of the throttle grip on the handlebar.

Kill Switch Operation (EU/AUS)

Describes the function of the kill switch in basic and pressed positions for EU/AUS models.

Kill Switch Operation (USA)

Explains the kill switch function for USA models.

Horn Button Function

Details the operation of the horn button and its states.

Light Switch Operation (EU/AUS)

Explains the function of the light switch for different beam settings on EU/AUS models.

Light Switch Operation (USA)

Describes the light switch function for USA models, located on the speedometer.

Turn Signal Switch Operation

Explains how to operate the turn signal switch for left, right, and off indications.

Emergency OFF Switch Function

Details the function of the emergency OFF switch for ignition control.

Electric Starter Button

Describes the operation of the electric starter button for EU/USA and AUS models.

Indicator Lamp Overview

Explains the meaning of various indicator lamps for EU/AUS and USA models.

Opening the Fuel Filler Cap

Provides instructions and safety warnings for opening the fuel filler cap.

Closing the Fuel Filler Cap

Details the procedure for closing the fuel filler cap and routing the breather hose.

Idle Speed Adjusting Screw

Explains the location and dual function of the idle speed adjusting screw.

Shift Lever Operation

Illustrates the shift lever and indicates gear positions, including neutral.

Foot Brake Lever Operation

Describes the location and function of the foot brake lever for the rear brake.

Side Stand Operation

Explains the function of the side stand for parking and riding precautions.

Steering Lock Mechanism

Details the operation of the steering lock for securing the vehicle.

Locking and Unlocking Steering

Provides step-by-step instructions for locking and unlocking the motorcycle's steering.

Speedometer and Display Functions

Speedometer Overview

Identifies the main components and displays of the speedometer unit.

Speedometer Activation

Explains how the speedometer is activated through button presses or sensor input.

Speedometer Messages and Indicators

Describes possible messages like battery status or service due indicators.

Setting the Speedometer Units

Guides users through setting speed units (KM/H or M/H) and clock display (24h/12h).

Setting the Clock Display

Provides instructions for setting the clock's time and 12/24 hour format.

Setting the Service Interval Display

Guides on setting and disabling the service interval reminder.

Speed, Time, and DST Distance 1

Explains how to display and reset trip distance (DST) along with speed and time.

Setting Kilometers or Miles

Details how to change the unit of measure for distance displayed on the speedometer.

Speed, Time, and DST2 Distance 2

Details usage of the second trip distance function (DST2) with speed and time.

Average Speed, Operating Hours, Total Distance

Describes how to view average speed (AVG), operating hours (ART), and total distance (ODO).

Preparing the Motorcycle for Use

Advice for First Use and Initial Checks

Covers essential pre-ride checks and advice for new owners.

Engine Running-in Procedure

Provides guidelines for the engine's running-in phase to ensure longevity.

Preparation for Difficult Riding Conditions

Details adjustments and preparations for riding in various challenging conditions.

Preparing for Dry Sand Rides

Specific preparations for riding on dry sand surfaces, including air filter modifications.

Preparing for Wet Sand Rides

Instructions for preparing the motorcycle for riding on wet sand.

Preparing for Muddy Surfaces

Guidance on preparing for riding on wet and muddy terrain.

Preparing for High Temperature/Slow Speed

Recommendations for operating the motorcycle in hot conditions at slow speeds.

Preparing for Low Temperature/Snow

Advice for riding in cold weather or snowy conditions.

Riding the Motorcycle

Pre-Ride Checks and Maintenance

Lists essential checks and maintenance tasks to perform before every ride.

Starting the Engine

Step-by-step guide for safely starting the motorcycle's engine.

Starting Off and Initial Movement

Instructions for smoothly starting off and engaging the first gear.

Shifting Gears and Riding Techniques

Covers gear shifting, riding posture, throttle control, and braking while riding.

Braking Techniques and Safety

Provides guidance on proper braking techniques to avoid wheel lock-up and ensure efficiency.

Stopping and Parking Procedures

Details how to safely stop and park the motorcycle, including security measures.

Motorcycle Transport Guidelines

Offers advice on securing the motorcycle for transport to prevent damage.

Fueling the Motorcycle

Provides instructions and safety warnings for refueling the fuel tank.

Service Schedule and Maintenance Intervals

Scheduled Service Intervals

Outlines required maintenance tasks at specific operating hour intervals.

Additional Service Work (Optional)

Lists service tasks that can be performed as additional orders or at custom intervals.

Chassis Tuning and Suspension Adjustment

Checking Basic Chassis Setting with Rider Weight

Explains how to adjust suspension based on rider weight for optimal handling.

Shock Absorber Compression Damping

Defines high-speed and low-speed compression damping and their effects.

Adjusting Low-Speed Compression Damping

Provides instructions for adjusting the low-speed compression damping of the rear shock absorber.

Adjusting High-Speed Compression Damping

Details the procedure for adjusting the high-speed compression damping of the rear shock absorber.

Adjusting Rebound Damping (Shock Absorber)

Guides on adjusting the rebound damping for the rear shock absorber.

Measuring Rear Wheel Sag Unloaded

Explains how to measure the rear wheel sag when the motorcycle is unloaded.

Checking Static Sag of Shock Absorber

Details the process of checking the static sag of the rear shock absorber.

Checking Riding Sag of Shock Absorber

Describes how to check the riding sag of the rear shock absorber with rider input.

Adjusting Spring Preload (Shock Absorber)

Provides instructions for adjusting the spring preload on the rear shock absorber.

Adjusting Riding Sag (Shock Absorber)

Guides on how to adjust the riding sag, which may involve spring changes.

Checking Basic Fork Setting

Offers advice on checking the basic setting of the front fork suspension.

Handlebar Position

Describes options for adjusting the handlebar position for rider comfort.

Adjusting Compression Damping of the Fork

Details how to adjust the compression damping on the front fork legs.

Adjusting Rebound Damping of the Fork

Explains the procedure for adjusting the rebound damping on the front fork legs.

Adjusting the Handlebar Position

Provides step-by-step instructions for changing the handlebar mounting position.

Chassis Service and Maintenance

Raising Motorcycle with Lift Stand

Instructions on securely raising the motorcycle using a lift stand.

Removing Motorcycle from Lift Stand

Steps for safely removing the motorcycle from a lift stand.

Bleeding Fork Legs

Procedure for bleeding air from the front fork legs.

Cleaning Fork Leg Dust Boots

Explains how to clean the dust boots on the fork legs to maintain seal integrity.

Loosening Fork Protector

Steps for loosening and removing the fork protector.

Positioning Fork Protection

Instructions for correctly positioning and mounting the fork protection.

Removing Front Fork Legs

Detailed procedure for removing the front fork legs from the motorcycle.

Installing Front Fork Legs

Step-by-step guide for installing the front fork legs, including torque specifications.

Removing Fork Protector

Procedure for removing the front fork protector.

Installing Fork Protector

Instructions for installing the fork protector onto the fork legs.

Removing Lower Triple Clamp

Detailed steps for removing the lower triple clamp assembly.

Installing Lower Triple Clamp

Procedure for installing the lower triple clamp, including bearing and seal placement.

Adjusting Steering Head Bearing Play

Guides on checking and adjusting the play in the steering head bearings.

Lubricating Steering Head Bearing

Instructions for lubricating the steering head bearing.

Removing Front Fender

Procedure for removing the front fender.

Installing Front Fender

Steps for mounting the front fender correctly.

Removing Shock Absorber

Detailed procedure for removing the rear shock absorber.

Installing Shock Absorber

Step-by-step guide for installing the rear shock absorber, including torque specs.

Removing Seat

Instructions for removing the motorcycle seat.

Mounting Seat

Procedure for correctly installing the motorcycle seat.

Removing Air Filter Box Lid

Steps for removing the air filter box lid.

Installing Air Filter Box Lid

Instructions for installing the air filter box lid.

Removing Air Filter

Detailed procedure for removing the air filter from the air filter box.

Installing Air Filter

Step-by-step guide for installing a clean or new air filter.

Cleaning Air Filter and Box

Instructions for cleaning the air filter and its housing.

Sealing the Air Filter Box

Procedure for sealing the air filter box to prevent air leaks.

Removing Main Silencer

Detailed steps for removing the main exhaust silencer.

Installing Main Silencer

Procedure for mounting and securing the main exhaust silencer.

Changing Glass Fiber Yarn Filling

Instructions for changing the glass fiber yarn filling in the main silencer.

Removing Right Side Cover

Steps for removing the right side body panel.

Installing Right Side Cover

Procedure for correctly installing the right side body panel.

Removing Fuel Tank

Detailed instructions for removing the fuel tank, including safety precautions.

Installing Fuel Tank

Step-by-step guide for installing the fuel tank, including connections and routing.

Checking Chain Dirt Accumulation

Explains how to check the drive chain for excessive dirt.

Cleaning the Drive Chain

Provides instructions for cleaning and lubricating the drive chain.

Checking Chain Tension

Details how to check the drive chain tension for proper slack.

Adjusting Chain Tension

Step-by-step guide for adjusting the drive chain tension correctly.

Checking Chain, Sprockets, and Guide

Instructions for inspecting the chain, sprockets, and chain guide for wear and damage.

Frame Inspection

Guidance on checking the motorcycle frame for cracks or deformation.

Swingarm Inspection

Procedure for checking the swingarm for damage, cracking, or deformation.

Checking Throttle Cable Routing

Ensures the throttle cables are routed correctly behind handlebars and above fuel tank.

Checking Rubber Grip Condition

Instructions for inspecting the handlebar grips for damage, wear, or looseness.

Securing Rubber Grip

Details how to additionally secure rubber grips using securing wire.

Adjusting Clutch Lever Position

Explains how to adjust the clutch lever's basic position for rider comfort.

Checking/Rectifying Hydraulic Clutch Fluid Level

Procedure for checking and topping up the hydraulic clutch fluid level.

Changing Hydraulic Clutch Fluid

Step-by-step guide for changing the hydraulic clutch fluid.

Removing Engine Guard

Instructions for removing the engine guard.

Installing Engine Guard

Procedure for installing the engine guard.

Brake System Maintenance and Checks

Checking Hand Brake Lever Free Travel

Details how to check and adjust the free travel of the hand brake lever.

Adjusting Hand Brake Lever Free Travel (EU/AUS)

Specific instructions for adjusting hand brake lever free travel on EU/AUS models.

Adjusting Hand Brake Lever Position (USA)

Procedure for adjusting the hand brake lever position for USA models.

Checking Brake Discs

Instructions for checking brake disc thickness, damage, and deformation.

Checking Front Brake Fluid Level

Procedure for checking the front brake fluid level and identifying potential leaks.

Adding Front Brake Fluid

Instructions and warnings for adding front brake fluid.

Checking Front Brake Linings

Guides on checking the minimum thickness and condition of front brake linings.

Changing Front Brake Linings

Detailed procedure for changing the front brake linings, including safety precautions.

Checking Foot Brake Lever Free Travel

Explains how to check and adjust the free travel of the foot brake lever.

Adjusting Foot Brake Lever Position

Procedure for adjusting the basic position of the foot brake lever.

Checking Rear Brake Fluid Level

Procedure for checking the rear brake fluid level and identifying potential leaks.

Adding Rear Brake Fluid

Instructions and warnings for adding rear brake fluid.

Checking Rear Brake Linings

Guides on checking the minimum thickness and condition of rear brake linings.

Changing Rear Brake Linings

Detailed procedure for changing the rear brake linings, including safety precautions.

Wheels, Tires, and Spokes

Removing the Front Wheel

Step-by-step instructions for safely removing the front wheel.

Installing the Front Wheel

Procedure for correctly installing the front wheel, including bearing checks.

Removing the Rear Wheel

Detailed instructions for removing the rear wheel.

Installing the Rear Wheel

Procedure for correctly installing the rear wheel, including chain and adjuster setup.

Checking Tire Condition

Guides on inspecting tires for cuts, damage, and tread depth.

Checking Tire Air Pressure

Instructions for checking and correcting tire air pressure for optimal performance.

Checking Spoke Tension

Explains how to check and correct spoke tension for wheel stability.

Electrical System Maintenance

Removing the Battery

Step-by-step instructions for safely removing the motorcycle battery.

Installing the Battery

Procedure for correctly installing the motorcycle battery.

Charging the Battery

Guidelines for properly charging the motorcycle battery, including frequency.

Changing the Main Fuse

Instructions for locating and replacing the main fuse.

Changing Fuses for Power Consumers

Details on locating and replacing fuses for individual electrical components.

Removing Headlight Mask and Headlight

Steps for removing the headlight mask and headlight assembly.

Installing Headlight Mask and Headlight

Procedure for installing the headlight mask and headlight assembly.

Changing Headlight Bulb

Instructions for replacing the motorcycle's headlight bulb.

Changing Turn Signal Bulb (EU/AUS)

Procedure for changing the turn signal bulb (EU/AUS models).

Checking Headlight Setting

Guides on how to check the alignment of the headlights.

Adjusting Headlight Range

Instructions for adjusting the headlight beam range for optimal visibility.

Changing Speedometer Battery

Procedure for replacing the battery in the speedometer unit.

Cooling System Maintenance

Cooling System Overview

Explains the basic principles of the cooling system and its components.

Checking Antifreeze and Coolant Level

Guides on checking antifreeze concentration and coolant levels, with safety warnings.

Checking Coolant Level

Detailed procedure for checking the coolant level in the radiator.

Draining the Coolant

Instructions for draining the engine's coolant, with safety warnings.

Refilling Coolant

Step-by-step guide for refilling the cooling system with the correct coolant.

Engine Tuning and Adjustments

Checking Throttle Cable Play

Details how to check and ensure the correct play in the throttle cable.

Adjusting Throttle Cable Play

Provides instructions for adjusting the throttle cable play for smooth operation.

Adjusting Idle Speed

Step-by-step guide for adjusting the engine's idle speed.

Checking Shift Lever Position

Explains how to check the basic position of the shift lever relative to the rider's boot.

Adjusting Shift Lever Position

Procedure for adjusting the basic position of the shift lever.

Engine Service and Oil Maintenance

Changing the Fuel Screen

Detailed instructions for changing the fuel screen, including safety precautions.

Checking Engine Oil Level

Guides on how to check the engine oil level when cold or warm.

Changing Engine Oil and Oil Filter

Comprehensive procedure for changing engine oil, oil filter, and cleaning oil screen.

Adding Engine Oil

Instructions for adding engine oil to the correct level, with warnings.

Cleaning and Care Procedures

Cleaning the Motorcycle

Provides guidelines for cleaning the motorcycle, including high-pressure washing precautions.

Winter Operation Maintenance

Details essential checks and maintenance steps for motorcycles used in winter conditions.

Motorcycle Storage and Preparation

Long-Term Storage Procedures

Steps for preparing the motorcycle for long-term storage to preserve its condition.

Preparing for Use After Storage

Guidance on post-storage checks and maintenance before resuming use.

Troubleshooting Common Issues

FI Warning Lamp (MIL) Faults

Troubleshooting steps related to the Fuel Injection (FI) warning lamp.

High Oil Consumption

Addresses issues of high engine oil consumption.

Battery Discharged

Troubleshooting steps for a discharged battery or charging system faults.

Speedometer Value Deletion

Diagnoses issues with deleted speedometer values, likely battery related.

Lighting System Malfunctions

Troubleshoots problems with high beam, low beam, and other lights not working.

Accessory System Malfunctions

Addresses issues with speedometer, horn, turn signal, and radiator fan not working.

Engine Cannot Be Cranked

Diagnoses causes for the engine not cranking, related to starter or battery.

Engine Turns But Does Not Start

Troubleshoots why the engine cranks but fails to start.

Engine Does Not Speed Up

Diagnoses issues preventing the engine from reaching higher speeds.

Engine Has Too Little Power

Addresses causes for reduced engine power output.

Engine Dies During Trip

Troubleshoots reasons for the engine stalling while riding.

Engine Overheating

Covers causes and solutions for engine overheating.

FI Warning Lamp Blink Codes

DTC 45: Lambda Sensor Fault

Identifies lambda sensor heater and signal faults indicated by blink code 45.

DTC 09: MAP Sensor Fault

Troubleshooting MAP sensor input signal issues indicated by blink code 09.

DTC 13: Intake Air Temp Sensor Fault

Addresses intake air temperature sensor signal issues indicated by blink code 13.

DTC 12: Coolant Temp Sensor Fault

Diagnoses engine coolant temperature sensor signal issues indicated by blink code 12.

DTC 06: Throttle Position Sensor Fault

Troubleshooting throttle position sensor circuit A issues indicated by blink code 06.

DTC 17: Lambda Sensor Circuit Fault

Identifies lambda sensor circuit faults indicated by blink code 17.

DTC 33: Injector Circuit Fault

Addresses injector cylinder 1 circuit faults indicated by blink code 33.

DTC 02: Crankshaft Position Sensor Fault

Diagnoses crankshaft position sensor circuit faults indicated by blink code 02.

DTC 37: Ignition Coil Fault

Troubleshooting ignition coil 1, cylinder 1 circuit faults indicated by blink code 37.

DTC 54: Secondary Air Valve Fault

Addresses secondary air valve faults indicated by blink code 54.

DTC 53: Fuel Evaporation Valve Fault

Identifies fuel evaporation valve faults indicated by blink code 53.

DTC 41: Fuel Pump Control Fault

Troubleshooting fuel pump control issues indicated by blink code 41.

DTC 15: Rollover Sensor Fault

Addresses rollover sensor signal issues indicated by blink code 15.

Technical Specifications and Data

Engine Specifications

Provides detailed technical data for the motorcycle's engine design and performance.

Engine Tightening Torques

Lists torque specifications for various engine component fasteners.

Fluid Capacities

Specifies the capacities for engine oil, coolant, and fuel.

Chassis Specifications

Details chassis geometry, suspension travel, weight limits, and dimensions.

Electrical System Specifications

Provides data on battery, fuses, lights, and other electrical components.

Tire Specifications and Pressures

Lists recommended tire sizes, pressures, and validity information.

Fork Specifications and Adjustments

Details fork type, damping settings, spring rates, and oil specifications.

Shock Absorber Specifications and Adjustments

Provides data on shock absorber type, damping, spring preload, and sag measurements.

Chassis Tightening Torques

Lists torque specifications for various chassis component fasteners.

Recommended Fluids and Substances

Brake Fluid Specifications

Specifies the types of brake fluid recommended and their standards.

Coolant and Antifreeze Recommendations

Details recommended coolant types, mixture ratios, and antifreeze properties.

Engine Oil Recommendations

Lists recommended engine oils (SAE 10W/60, 10W/50) and their specifications.

Fork Oil Specifications

Specifies the type and quantity of fork oil recommended.

Shock Absorber Oil Specifications

Details the recommended type of shock absorber oil.

Fuel Grade Recommendations

Specifies the recommended fuel grade (Super unleaded) and ethanol content limits.

Auxiliary Substances and Cleaners

Air Filter Cleaning Agent

Recommends specific cleaning agents for the air filter.

Chain Cleaner and Spray

Lists recommended products for cleaning and lubricating the drive chain.

Paint, Metal, and Plastic Cleaners

Recommends cleaners and polishes for various motorcycle surfaces.

Cleaning Materials for Metal, Rubber, Plastic

Recommends products for cleaning metal, rubber, and plastic parts.

Fuel Additive Recommendations

Suggests fuel additives for storage or improved performance.

Grease Recommendations

Lists recommended types of grease for various applications.

Motorcycle Cleaner Recommendations

Recommends specific motorcycle cleaning products.

Foam Air Filter Oil

Specifies the recommended oil for foam air filters.

Rubber Grip Adhesive

Identifies the recommended adhesive for rubber grips.

Universal Oil Spray

Recommends a universal oil spray for various uses.

Technical Standards and Definitions

JASO T903 MA Standard

Explains the JASO T903 MA standard for 4-stroke motorcycle oils.

SAE Viscosity Classification

Defines the SAE classification system for engine oil viscosity.